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Difference between Contactor and Relay

Use only 600 volt wire.
Lamp cord, extension cords are not rated 600 volt.
Use copper wire only. Aluminum wire is fire risk and should be avoided or installed by professional.

30 amp breaker use 10 gauge /
120-240 volt 30 amp outlet can be installed on 30 amp breaker only/ use 10 gauge wire ... cannot be connected to 15-20-40 amp breaker.

Orange/ #10 gauge wire, with ground ... 30 amp capacity. Safe maximum: 30 x 80% = 24 amps.
Buy:
10-2 gauge/ 30 amp
10-3/ 30 amp
Southwire electric tools
Yellow 12 gauge 20 amp
120 volt 20 amp outlet can be installed on 20 amp breaker, but not 15 amp breaker/ use 12 ga wire.
... cannot be connected to 30-40 amp breaker. 1

Yellow/ #12 gauge wire, with ground ... 20 amp capacity. Safe maximum 16 amps.
Buy:
12-2 gauge/ 20 amp
12-3/ 20 amp

NMB is house wiring
UF is underground
Rolls of stranded wire
HOOK UP Wires
White 14 gauge 15 amp
120 volt 15 amp outlet, AFCI, GFCI, timer, switch etc can be installed on 15 or 20 amp breaker. Never connect 15 gauge wire to 20-30-40 amp breaker.

White/ #14 gauge wire,  with ground ... 15 amp capacity. Safe maximum 12 amps.
Buy:
14-2 gauge/ 15 amp
14-3/ 15 amp

NMB is house wiring
UF is underground
50-60 amp breaker use 6 gauge /
240 volt 50 outlet can be installed on 50 amp breaker only
6-2 wire
Buy:
6-2 wire
Southwire electric tools
NMB is house wiring
UF is underground
40-50 amp breaker use 8 gauge /
240 volt 40 amp outlet can be installed on 40 or 50 amp breaker only
6-2 wire
Buy:
8-2 wire
Southwire electric tools
NMB is house wiring
UF is underground
     
Copper ground wire.
Every device, load, metal enclosure etc must be grounded. Ground wire must be continuous throughout installation, never switched on-off, never used as a Neutral wire.
Generally ... use same size as other wire in circuit
Buy:
12 gauge copper ground wire
Ground wire
Green ground wire
Ground pigtails
Ground rods/ ground clamps at Amazon
armored cable
Non metallic flexible cables must carry ground wire, but do not have hazard of short circuit causing injury from shock.

Armored steel cable can be used as a grounded connection, and will protect wires from damage. Metal can be energized from an insulation failure.

All conduit ...metal, plastic ... flexible and rigid ... must be attached to structure, and attached to enclosures, boxes.
Movement, damage and deterioration are major cause of electrical failure.
Buy:
Non-metallic flexible conduit
Power whip
Armored cable
Southwire armored cable cutter
Pull boxes
Southwire armored cable cutter
Electrical tools must be insulated.
Always best to disconnect power, but insulation failure, lack of proper grounding, grounded neutral, lack of GFCI, out-of-code wiring, generator operating without transfer switch, and other problems still pose a risk to anyone working on electric power ... even when breaker is off.

Buy:
Electrician tools kits
KLEIN TOOLS
Tools kits
IRWIN tools
KNIPEX

Telephone cable knife
Low Voltage Mounting Bracket for Telephone
stranded wire
600 volt 12 ga Stranded wire ot THHN wire is good for conduit with multiple wires ... but stranded cannot be installed under screw terminals on outlets, switches, timers etc without risk ... of heat causing splayed strands ....that come loose ... and begin to arc. Connect stranded to short piece of solid copper wire, and attach solid to screw terminal. Do not solder residential or commercial wiring.

Project wire, extension cords, thermostat, bell and automotive wire are not rated for residential or commercial wiring. Only wire maked 600 volt can be used for permanent household wiring.
Buy:
Southwire 600 volt stranded wire
Rolls of stranded wire
HOOK UP Wires

Protect wiring from damage
Use nipper instead of pliers or screwdriver for removing staples (and nails). Do not damage cable or wires inside cable.

-Code says: Cable SHALL BE secured without damage to the outer covering. NEC sec. 336-15
Buy
End cutting nippers at Amazon


Electrically insulated tools
When removing insulation from wire, do NOT score or put cuts on surface of copper wire. Doing so increases resistance and heat on wire and creates possible weak point.
Buy tools:
KLEIN TOOLS
Wire strippers at Amazon
Electric Wire Stripping Machine
Linesman pliers
Utility knife at Amazon
multimeter
Multimeters
Voltage is tested across two separate wires. Ohms or resistance is tested across both ends of same wire. Amperage is tested along one or two points on same wire.
Buy:
Analog multimeter
Multimeters at Amazon
Klein multimeter
Electric testers at Amazon
Clampmeter for testing amp flow on line
DC relay
Single-pole Contactor
100 amp 48 volt
DC relay
Single-pole Relay
80 amp 12 volt
3-pole contactor
3-pole / Contactor
Resource: 3-pole Contactors
coupling relay
3-pole/ Coupling relay
contator relay
Contactor relay
15 amp 120 volt
Packard contactor
Switching relay
20 amp 120 volt
Packard contactor
Definite purpose contactor
20 amp 120 volt
Resource: Contactors
Both are used to switch electric circuit ON-OFF
Both are available in variety of Load ratings, variety of coil voltages
Both are available with wide range of AC and DC ratings, for both Load and Coil.
Both have a contact rating or Load rating for the contact points.
Both have coil rating that gives the voltage and type of voltage needed to operate the coil.
If ratings are exceeded, or not met, the contactor or relay can be non-functional or catch fire.
Both operate withing same laws of electricity and physics.
Both are subject to National Electric Code and both must be confined inside closed space with cover, with correct wire size etc.
Both can be used different ways.
HVAC heating and cooling system, and many other devices, use both relays and contactors.
Relays can be used to switch contactors ON-OFF, contactor can be used to switch relay ON-OFF
General rule, any application that exceeds 40 amps AC will use contactor instead of relay? Over 100 amp DC is generally contactor?
General rule: relays are commonly available with Normally Open and Normally Closed contacts
Contactors can have NO and NC terminals, but typical HVAC contactor does not.
When contactor has NO NC terminals, it usually has regular contact terminals also, and the NO NC terminals are additional terminals.
Contactors are available 1-pole, 2-pole, 3-pole, and 4-pole, with auxiliary block that can add more poles. Each pole can switch a wire on-off.
Generally, relays have 1 or 2 pole with NO NC contacts
Contactor can switch single-phase and 3-phase. Contactors can switch 3-wire or 4-wire 3-phase depending on specific model.
Relays can switch single-phase, but usually not 3-phase. Except relays can switch contactor, and contactor can switch 3-phase
Repair replacement coils are available for some contactors, but generally not for relays
Small contactor might be 1.5" x 2" x 3". Generally, many relays are smaller, but can be larger.
On-delay and Off-delay and repeat-cycle relays are available for small loads.
More delay and repeat cycle options are available with relays.
Load rating for delay relay might be 1 amp, and so the relay is used to switch higher-amp contactor, and contactor switches motor on-off.
On-delay and Off-delay 'blocks' can be added to some contactors, but only specific models.
Auxiliary contact 'blocks' can be added to some contactors, but not all models of contactors support auxiliary contacts

Price

Relays can cost $4 for general purpose, up to hundreds for timing relays
Switching relays for power plant and electric grid applications can cost thousands
Contactors cost $12 for low-amp 2-pole definite purpose, up to thousands for high-amp commercial contactors
Contactors and relays are electric switches.
Household light switch does same job as relay or contactor, except you manually move light switch on-off.
For example, you don't want to stand in front of refrigerator and switch on the compressor each time the temperature rises inside refrigerator rises.
Same with water well pump, HVAC heat, air conditioning and dehumidifier. Many electrical devices are automated.
Automated controls include thermostats, pressure sensors, light sensors, time sensors, etc
To automate a refrigerator, a thermostat is used.
Refrigerator thermostats switch on-off when temperature drops or rises. 
To preserve thermostat, and reduce manufacture and replacement cost, the thermostat does not handle heavy switching.
Instead the thermostat switches small voltage, and sends electric signal to contactor coil or relay coil.
The contactor or relay handles the heavy switching load whenever it receives electric signal from thermostat.
Electric systems are divided into specialized parts so automated controls and switches last longer and are cheaper to make
Most heavy-amp loads are switched using combination of contactors and relays.
There are exceptions where heavy load is manually switched.
For example table saw: 1-2 Hp motor is activated using heavy-duty switch.
Examples from typical home:
Refrigerator thermostat closes a circuit that activates a relay that begins the refrigeration cycle.
A wall timer reaches the 7 PM set point and activates a relay that turns on power to outdoor lights.
The lights stay on after parking car, and then turns off short while later due to delay relay
Water pressure falls inside water tank at rural home. The pressure switch closes contact points that turn on water pump.
The air conditioner circuit breaker is clicked off then back on. Air conditioner will not restart immediately because the circuit board includes a delay-on-break relay that protects the system from short cycling.
The air conditioner thermostat calls for cooling. Circuit board closes 24 volt circuit to a contactor coil that turns on the 50 amp motor.
Electric car is switched on, closing circuit that activates coil on heavy-amp DC relay or contactor that sends power from batteries to motor.

Load rating
Load is the electrical demand consumed by light bulb, motor, or appliance.
Each electric device has rating printed on a label. Water heater has label, dishwasher has label, pool pump has label.
Light bulb can be 100 watt @ 120 Volt, water heater 4500 watts @ 240 Volt, Double oven 7500 watt @ 240 volt
Bathroom fan motor 1/6 Hp @ 120 volt, water well pump 1 Hp @ 240 Volt
Refrigerator, washing machine, each have rating labels that show amount of Load they draw from electric system.

Generally: a contactor is used to control high rated load, while relay is used to control lower rated load.
For example 1 Hp water well pump controlled by pressure switch contactor.
While 1/4 Hp bath fan can be controlled by off-delay relay.
There are exceptions.
For example: timers with relays that rated for 40 amp 2 Hp motor or pump.

Electrical rating of contactor and relay must match Load rating

Each Contactor and Relay has electrical rating.
Electrical rating must match Load rating
For example: If relay is rated 10 amps @ 120 volt AC and used to switch motor rated for 1 Hp @ 240 volt, then relay and load are not matched.
Relay will overheat and burn out quickly.
There is no difference between Contactor and Relay... both have electric rating that shows maximum load that the contactor or relay can switch.
Packard contactor

siemens contactor

Typical 2-pole contactor found in HVAC applications

Must specify coil voltage... this is voltage that will switch the contactor on-off
Must specify amp rating... this is the amount of Load the contactor can switch

If you have 30 amp HVAC blower, you can choose 30 amp contactor... or 40 amp contactor... or 60 amp
Larger amp is ok... but smaller amp is not ok
For example, using 20 amp contactor on 30 amp load will cause contactor to burn out, or cause other problems
Packard C240B contactor
2-Pole 40A resistive
single-pole contactor
Buy:
120Volt AC coil / 40 amp contactor At Amazon
240Volt AC coil / 40 amp contactor At Amazon

Mars 2-pole and 3-pole contactors at Amazon
Noark contactors at Amazon
Amico contactors at Amazon
Buy:
Single pole contactors at Amazon

Resource:
Contactor spec sheet:
3-pole contactor
Heavy amp loads: 20-90 amps
L terminals for Line wires from breaker
T terminals for load wires

3-pole contactor
3-pole definite purpose Contactor sizes approximately:
20-40 amp 3" tall x 2.4" wide
50-60 amp 3.75" tall x 2.7 wide
75-90 amp 4.5' tall x 3.5 wide
3-pole contactor
Light amp loads: 8-12 amps/ contact block connection
A1 A2 coil voltage
L terminals for Line wires from breaker
T terminals for load wires
Terminals 13-14 NO / terminals 21-22 NC
Other terminals apply to auxiliary blocks
Resources:
How to wire motor control contactor
Difference between contactor and relay
How to wire 3-phase
DC relays for solar power

DC contactor
DC circuit breaker
Buy 3-pole contactors/ AC ratings
Buy manufacturer:
Packard 3-pole contactor
Brah contactors
Market Forge contactor
Schneider contactor at Amazon
Kripal 3-pole contactor/ they email asking which coil voltage
Furnas contactor at Amazon
Siemens 3-pole contactor
Siemens 3RT motor contactor
Eaton 3 pole contactor with contact block connection
Allen-Bradley 3 pole contactor
Migro contactor
Fasco 3-pole contactor
Mars 2-pole and 3-pole contactors at Amazon


By coil voltage and amp rating

3 pole 24Volt coil
40 amp 3-pole 24V coil Packard
50 amp 3-pole 24V coil Mars
60 amp 3-pole 24V coil Packard
75 amp 3-pole 24V coil Mars
75 amp 3-pole 24V coil Norak


3--pole 24 Volt DC coil
Siemens 3RT10 up to 460 volt 5 Hp with auxiliary contacts


3-pole 120Volt coil
25 amp 3-pole 120V coil Brah
30 amp 120 volt coil Packard
30 amp 3-pole 120V coil Brah
30 amp 120 volt Mars
30 amp 120 coil Eaton
40 amp 120V coil at Amazon / Packard
50 amp 120v coil Mars
50 amp 3-pole Migro
60 amp 3-pole 120Volt coil Packard
75 amp 3-pole 120V coil Mars
90 amp 3-pole 120 volt coil Square D
100 amp 3-pole Kripal

3 pole 208-240Volt coil
30 amp 3-pole 240V coil
30 amp 208-240 coil Mars

40 amp 208-240 volt Eaton
40 amp 208-240 Mars

50 amp 208-240 V Mars
60 amp 240 volt Mars
60 amp 3-pole 240V coil Mars
90 amp 3-pole 208-240Volt coil Mars


3 pole 277volt coil
3-pole contactors with 277V coil
30 amp 277V coil
50 amp 3-pole 277V coil Mars
60 amp 277V coil Mars
75 amp 277V coil Mars
90 amp 277 V coil Mars

3 pole 480Volt coil
30 amp 480V coil Mars

40 amp 480V coil Mars
50 amp 480V coil Noark
50 amp 480V coil Mars
60 amp 480V coil Mars
75 amp 480V coil Mars
90 amp 480V coil Mars


Resource:
Mars-Furnas contactor .pdf
      
Block attaches to contactor with mechanical latch
When contactor turns ON, the mechanical movement of the coil turns on the auxiliary device 
Contact blocks/ pneumatic timer attachments.
contact blockOff delay timer, or on-delay timer, or contact block connects to contactor
These auxiliary devices can be used to control contactor activation, or be used to control separate operation. Adding contact block, allows the contactor to control additional circuit with time delay.
When contactor turns ON, the contact block is activated by mechanical action of contactor, instead of electric current.
Once the timer block activates, the countdown begins.
When countdown ends, the contact block relay activates.

Buy Contact blocks at Amazon
Auxillary contact block at Amazon
LADT2 with 30 second delay
Dayton contact block

Resource:
How to wire contactor block
Replacement coil for contactor

Example; Replacement coil for contactors

Snap out bottom of contactor
Replace coil
Snap bottom back in place
auxiliary Contact 3-pole contactor
Auxiliary Contact can be added to some contactors, changing them from 3-pole to 4-pole.
This allows additional switch control

Buy:
Siemens side mount contact
Schneider auxiliary contact
Square d auxiliary contact
3-pole contactor

3-pole contactor/ 20 amp/ with NO NC terminals

3 pole + With NO NC terminals
Low cost, low amp contactors

Buy:
20 amp/ 120 volt coil/ 3-pole contactor + 2-NO 2-NC terminals with auxiliary connection
20 amp/ 240 volt coil/ 3P 600 V 5500 watt + 1-NO 1-NC terminals
Amico contactors at Amazon

Commercial contactors can take many forms

Nema contactors


These contactors can control two 3-phase loads
Additionally, each contactor has connection located on top for auxiliary contact block or delay timer block with NO NC terminals (shown below)

Buy: $2700-3800 + shipping
Nema 90 amp contactor at Amazon
Nema 90 amp 3-pole at Amazon
Commercial contactors can take many forms

This contactor is activated by applying voltage to terminals A1 A2
3 Hot wires from 3 phase power connect to L line terminals 1 3 5
3 Wires going to Load connect to T terminals 2 4 6

There are additional terminals 13 14 21 22
Terminals 13 and 14 are NO and terminals 21 22 are NC

So this contactor can control 3-phase operation, but also control additional loads using the additional terminals

Buy:
Schneider 3-phase contactor at Amazon

Resource:
How to wire motor control contactor
Power contactor

Power contactor for cranes, mills, quarries

59,000 watts- 425,000 watts

Reversing hoist contactor

Intermatic CA3750
Larger image

Control water heater or pool pump with telephone or computer

Z-wave / Wifi contactor

contactor module

Buy:
Intermatic CA3750 at Amazon
GE z-wave contactor
DEWENWILS brand wifi
Wifi power switch
WiOn wifi contactor
Vera3 at Amazon


Resource:
How to wire and set up zwave contactor
How to wire and set up wifi contactor

z-wave relay

Z-wave relay

Control 120 volt loads with remote z-wave switch
Requires neutral wire and hot wire to operate switch
Buy:
Z-wave micro-switch

Relay: Load Contacts: 28 volt DC 30 amp DC

9A series
W9AS1D52-110/ 30 amp @ 28 volt DC
W9AS5D52-110/ 30 amp @ 28 volt DC
Online
Magnecraft power relays
Schneider power relays
Zettler

Zettler miniature relay

Buy:miniature relay
120Volt SPST miniature relay at Amazon
Zettler relays at Amazon
12 Volt DC relay 

Open frame: 30-40 amp AC power relay

Buy
Magnecraft box and cover
Siemens power relays
Schneider W199 relay
NTE open frame relays
Packard DPDT fan relay
Tyco open frame relay
Contactors/ reliable for heavy amp loads
15 amp Relays for loads up to 10 amps
12 Volt DC relay

Open frame: 12 VDC 40-50 amp DC power relay

Buy:
W199AX-3 relay
W199PX-13/ 50 amp at 26 VDC = 1400 watt
X199 Magnecraft relay
Magnecraft W199 DC relay

Resource:
Magnecraft relay / pdf
Resource


Solid state DC relay/ Input 3-28 Volt DC

Contacts: 120 Volt AC / 26 amps

Buy:
3-32 volt DC input/ control 120 Volt 25 amp AC
Opto relays at Amazon

Resources:
Solid state relay data sheet
Solid state relay DC relay data sheet
Switching function solid state relay/ pdf
   

Solid state relay/ SPST

Check input-output rating: AC-AC/ or AC-DC / or DC-DC


Buy:
AC to AC input 80-280V AC input 24-380V AC
AC to AC output 24V to 480V input  80 to 250V
Solid state with heat sink
Solid State relays at Amazon
Buy
Solid state relay at Amazon
100-240Volt AC input / 20 amp/ at Amazon
80-250Volt AC input/ AC output/ 40 amp/ at Amazon

Resource:
Electromechanical relay vrs solid state relay/ pdf

DC to DC solid state relays

Buy from my associate links
100 volt 25 amp DC Relay
200 volt 25 amp DC relay at Amazon
Relay safety cover
Heat sink

Resource:
Convert water heater from AC to DC
Electromechanical relay vrs solid state relay/ pdf
Switching function solid state relay/ pdf

DC200P 5-200 VDC solid state relay

Contacts: 24 VDC 1 amp DC

Buy:
DC200P 200 volt DC at Amazon
Opto relays at Amazon

Resources:
Solid state relay data sheet
Solid state relay DC relay data sheet

DC60MP 5-60 VDC solid state relay

Contacts: 24 VDC 3 amp DC

Buy:
DC60MP 60 volt DC at Amazon
Opto relays at Amazon

Resources:
Solid state relay data sheet
Solid state relay DC relay data sheet
Intermatic relays Relays that fit inside Intermatic freeze controls
Buy:
1435T136 relay with 120 Volt AC coil at Amazon
143T135 relay with 240 Volt AC coil at Amazon
Buy equal Substitute
Omron 120 volt coil at Amazon/ contacts rated 25 amp @ 220 volt load
Omron 240 volt coil at Amazon/ with test button/ contacts rated 25 amp @ 220 volt load
Omron relays at Amazon
Resource:
Intermatic freeze controls

General purpose relay

Buy
Omron LY2 10 amp relay at Amazon 
30 Amp DPDT relay at Amazon

Resources:
Omron relay/Page 450 / pdf


Delay relays/ delay timers
12V-240V applications
These relays include a delay circuit that turns a circuit ON or OFF after a delay period expires.
For example, a boiler turns on, and circuit is connected to turn on vent fan. After boiler turns OFF, the fan continues to run for several minutes before turning OFF.
Buy:
Model 6a859     15 seconds to 300 seconds
Model 6a858     3 seconds to 60 seconds    
Dayton off delay timers at Amazon
AH3 delay timers

Resources:
How to wire delay timer
How to wire AH3 delay timer
Add a time-delay fan to boiler
ICM relay used in HVAC and other applications... usually 24 volt application
Prevent motor from immediate restart after power is cut
Keep blower going a few seconds longer after heat strips turns off

Buy: 120-240 Volt delay ON:
ICM 102 / 18-240VAC 1.5 amp load Amazon
Packard 102 at Amazon

Buy: contactors:
Packard contactor with 24Volt coil
120Volt coil At Amazon
240Volt coil At Amazon

Resource:
ICM 102 delay ON timer manual .pdf
More contactors
Terminals
Fuseholders

Delay timer for pump or motor
Din rail delay and repeat-cycle relay
Multi purpose timer

Resource:
How to wire din rail timers
How to wire delay relay
Stick men Enclosures for contactors and relay installation

Keep wires and conduit straight

Resource:
Metal and plastic enclosures

Larger image
Enclosures can be used for other electrical devices
Shown are several devices mounted to din rail
Delay timers will fit if mounted directly to metal box, and not din rail.
Buy:
2T511GA Nema3R enclosure at Amazon
10 amp Relays
15 amp Din rail timer
Din rail Fuseholder
Resources:
Din rail timers
Off Delay timers
On delay timers
Intermatic enclosure with relay and contactor
Larger image
Another image
Contactor, open-frame relay, and small relay with base will fit into Intermatic metal and plastic enclosures, but not the Grasslin enclosures
Buy:
2T511GA Nema3R enclosure at Amazon
Semens 30 amp power relay
30-40 amp Contactors
Resources:
Contactors and relays
Build a 2-speed motor control
Timer relay 40 amp

Resource:
Found on GM40 series etc
Found on digital defrost timers
Computer controlled relay
Relays that are controlled by desktop computer

Buy:
Delay timer
Relay board
Relay module with 4 relays
20 amp each
Modular board expands capability of some Intermatic timer

Resource:
Intermatic ET series
DC to DC relay   DC power relay
250VDC    25 amp                        400VDC  200 amp

DC power relays

Full on-off contacts/ 12 or 24 volt DC coil
250 volt / 25 amp DC load
250V x 25 amp = 6250 watt
Connect 12 or 24 volt DC to terminals 3-4;
Connect load to terminals 1-2

Buy:
Electromechanical DC-DC G9EB-1 relay
G9EB-1-B-DC24
24 VDC coil and 400 VDC/ 200 amp contacts
Omron relay at online
Fuseholder

Resources:
DC relays for solar power
Omron-DC-DC-relay-Datasheet
Omron DC-DC pdf
DC power relay spec sheet
enclosed relay

Enclosed relays/ Functional devices

Buy:
Enclosed relays at Amazon
3PST AC-DC at Amazon
Functional relays at Amazon
Aprilaire relay

Aprilaire amp relay

When amp exceeds set point, the relay activates 120 volt circuit.
Use relay to control contactor when load exceeds 50 watts
Use to activate duct booster fan
Take off bracket and install bracket around a control wire that carries amperage
When amperage flows across line, the Aprilaire relay activates... and closes circuit going to 120 Volt load... such as indicator light... or another relay etc... the indicator light turns ON.

Buy
Aprilaire relay at Amazon
Current sensing relays

Resource:
Aprilaire manual .pdf
aprilaire relay
What is Voltage monitoring relay
What is Phase monitoring relay
What is Phase failure relay.
What is a measurement and control relay?
These relays are available in wide variety of different forms, but each does approximately same thing.... monitor the electricity flowing into a factory or into a machine. And when the electricity does not meet the parameter that is being measured, it will open or close a relay that will shut down power or perform other task such as issue warning light etc.

Different phase monitoring or phase failure relays are available to perform specific measurement or functions
The phase monitoring or phase failure relay will measure the parameter, and if electricity falls outside acceptable range, then the relay opens or closes contacts that can disconnect power to the equipment, or perform any other needed function.

Depending on the version, the relays monitor phase sequence, line and voltage faults, phase failure with and without N conductor monitoring, phase unbalance, undervoltage or overvoltage.... and response is initiated before more significant damage can occur.
For example if you have 3-phase machine. Note: Three phase is commercial electric wiring and requires 3 wires to complete circuit.
If one or more of the wires is out of phase, or is disrupted by interference, or falls in voltage, or spikes in voltage, these electrical disturbances can damage expensive machinery. The monitoring relays prevent damage.
Buy
Voltage monitoring relay

Multimeter
Test for breaks in wire/ Test for voltage
Most appliance require 80% rated voltage to function correctly
Buy
Analog multimeter
Multimeters at Amazon
Klein multimeter
Electric testers at Amazon
Clampmeter for testing amp flow on line
Resource:
How to test and replace element
How to test thermocouple
Element tests for 120 volts
How to test wire
Safety when testing wires:
Never touch wet or previously flooded appliance.
Never stand on wet surface when working on electric.
Never stand on bare soil, put down dry boards.
Tape tester leads to wood sticks to keep hands away from power.
Use non-contact voltage tester before touching wires.
Never touch or lean into any made of metal.
Remove metal objects from pockets.
Do not use oxygen or fuel accelerants in same room as electrical repairs

Resource:
Basic house wiring

Non-contact voltage tester
Test for power without touching connectors
NEVER assume power is OFF

Buy:
Non-contact voltage tester Amazon
Electric testers at Amazon
Resource:
How to test electric power is off
GFCI receptacle120 volt 15 amp devices including GFCI, timers, switches, plugs, wifi controls etc can be installed on 15 or 20 amp breaker.

120 volt GFCI, outlet, receptacle that is rated 20 amp can be installed on 20 amp breaker only, but NOT on 15 amp breaker.  
Buy
15 amp GFCI
20 amp GFCI
Buy
Basic electric book
Home plumbing/ electrical codes
Basic electric book
Or learn about basic household electricity... use and search my site/
Resource
Safe electric wiring
Basic house wiring

Use outlet tester to check for correct wiring on any 120 volt straight-blade outlet.
Buy:
Klein testers
Outlet tester
Circuit breaker finder
Electric usage monitor
wire connector assortment

Twist-on wire connector assortments

Do not reuse old connectors
Twist wire connector very tight. Pull wires to ensure they will not come loose. Cover all bare copper.
Buy:
Connector assortment at Amazon
Connector assortment at Amazon
Resource
How to select and install twist-on wire connectors
Weatherproof wire connector

Weatherproof wire connector

Connector cavity is full of silicone
Built-in cover keeps silicone in place
Protect from water, dust etc
Buy from my affiliate links
Weatherproof size 14 to 6 Amazon
Weatherproof size 22 to 8 Amazon

Resource
How to select and install connectors
Connect wire to screw terminal
Use only 600 volt solid copper wire.
Do not use stranded wire or extension cord.
Do not use solder anywhere on residential 120-240 volt wiring.
Attach electric installation to structure. Tighten screws very tight against wire.

Buy:
NEC books
Dewalt plumbing/ electrical codes
Basic electric book
National electric code guide/ illustrated

Resources:
How to twist wire
How to select and install twist-on wire connectors
Lever switchWeatherproof lever switch on outdoor lights
Safely operate outdoor toggle switch
Replaces outdoor cover
Install over top of ordinary switch
Works with single-pole, double-pole, 3PST, 3-way, 4-way switches etc
Use weatherproof box for outdoor
Can be used indoor or outdoor

Buy:
Best choice: Cantex lever switch
Outdoor lever switches at Amazon
Lever switches

Resource
Cantex-toggle-switch-covers.pdf
Cantex-PVC-junction-boxes.pdf

Treminals

Terminals

Buy:
Terminal kit
Blue for 16-14 wire
Yellow for 12-10 wire

Resource:
How to install terminal
Push on wire connectors

Push-on wire connectors in place of twist-on connectors

Buy:
Push on wire connectors Amazon
Red 3P connector for 10-14 gauge wire
Lever connectors for stranded wire at Amazon
remove cable staple
Use nipper instead of pliers or screwdriver for removing staples (and nails). Do not damage cable or wires inside cable.

Code
-Cable SHALL BE secured without damage to the outer covering. NEC sec. 336-15
Buy
End cutting nippers at Amazon

 
linesman pliers

When removing insulation from wire, do NOT score or put cuts on surface of copper wire. Doing so increases resistances on wire and creates weak point.
Buy tools:
Wire strippers at Amazon
Linesman pliers
Pro linesman plier
Needle nose pliers
End cutting nippers at Amazon

Weather resistant plastic box for outdoor extension cord connections, Christmas lights, outdoor power strip etc . Not for connecting wires with wire nutsŪ, or in-wall wiring, but can be used indoors to organize extension cords, power strips etc.
Weather resistant is not weatherproof or watertight. Use enclosures rated IP65 and IP67 for waterproof.
Extension cords cannot be used for permanent wiring.
Buy:
Large-medium-small electric cord box
Socketbox
Raintight enclosures
Water-tight cord lock
Resource: Enclosures and boxes
Support the economy:
Buy water heaters from my associate links:

50 gallon Gas water heaters at Amazon
40 gallon gas water heaters at Amazon
50 gallon Electric water heaters at Amazon
40 gallon electric water heaters at Amazon
Hybrid / heat pump/ water heaters at Amazon

Resources:
How to install gas water heater
How to install electric water heater
Troubleshoot gas water heater
Troubleshoot electric water heater
Point of use water heaters
Resources:
Troubleshoot Gas valves with manuals
Icon gas valve

How to replace water heater element Waste King disposal
How to wire tankless electric


Install point of use water heater
Titan tankless

Contactors/ relays
Install and troubleshoot garbage disposal Waste King disposal
Programmable timers

Woods timers
surge protection
Anode rods anode rods
Recirculation system

Tankless recirculation
Point of use water heater
Type 1 and type 2 surge protection surge protection
Buy
Industrial electric

Industrial supplies

Tools and home improvement

Home and garden

Hayward pool
Pentair pool

Southwire electric
Buy
Tools

DEWALT
Black and Decker
Stanley
SKIL
Makita
Porter-Cable
Bosch

Irwin Hand tools
Klein hand tools
Fluke electrical testing
Dremel hobby tools

Campbell Hausfeld air powered
Tekton automotive

Powerbuilt automotive
Saws and saw blades
box timers Resource:
Compare box timers
DPDT timers
Intermatic
Control water heater w/ Z-wave
Intermatic control centers Resource:
Intermatic control centers: and parts
Digital control centers and parts
Tork control centers and parts
Subpanels
All control centers and parts
Enclosures
programmable timer Resource:
Programmable timers
Countdown timers
Off delay timers
On delay timers
Timer modules
Din rail
Twin & one-shot
Woods
Intermatic
Tork
Low voltage power packs Recirculation systems
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Amazon
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