Home
Search waterheatertimer.org / all results |
How to select twist-on wire connector |
Use only 600 volt wire. Lamp cord, extension cords are not rated 600 volt. Use copper wire only. Aluminum wire is fire risk and should be avoided or installed by professional. 30 amp breaker use 10 gauge / 120-240 volt 30 amp outlet can be installed on 30 amp breaker only/ use 10 gauge wire ... cannot be connected to 15-20-40 amp breaker. Orange/ #10 gauge wire, with ground ... 30 amp capacity. Safe maximum: 30 x 80% = 24 amps. Buy: 10-2 gauge/ 30 amp 10-3/ 30 amp Southwire electric tools |
Yellow
12 gauge 20 amp 120 volt 20 amp outlet can be installed on 20 amp breaker, but not 15 amp breaker/ use 12 ga wire. ... cannot be connected to 30-40 amp breaker. 1 Yellow/ #12 gauge wire, with ground ... 20 amp capacity. Safe maximum 16 amps. Buy: 12-2 gauge/ 20 amp 12-3/ 20 amp NMB is house wiring UF is underground Rolls of stranded wire HOOK UP Wires |
White
14 gauge 15 amp 120 volt 15 amp outlet, AFCI, GFCI, timer, switch etc can be installed on 15 or 20 amp breaker. Never connect 15 gauge wire to 20-30-40 amp breaker. White/ #14 gauge wire, with ground ... 15 amp capacity. Safe maximum 12 amps. Buy: 14-2 gauge/ 15 amp 14-3/ 15 amp NMB is house wiring UF is underground |
50-60
amp breaker use 6 gauge / 240 volt 50 outlet can be installed on 50 amp breaker only Buy: 6-2 wire Southwire electric tools NMB is house wiring UF is underground |
40-50
amp breaker use 8 gauge / 240 volt 40 amp outlet can be installed on 40 or 50 amp breaker only Buy: 8-2 wire Southwire electric tools NMB is house wiring UF is underground |
Copper ground wire. Every device, load, metal enclosure etc must be grounded. Ground wire must be continuous throughout installation, never switched on-off, never used as a Neutral wire. Generally ... use same size as other wire in circuit Buy: 12 gauge copper ground wire Ground wire Green ground wire Ground pigtails Ground rods/ ground clamps at Amazon |
Non metallic flexible cables must carry ground wire, but do not have hazard of short circuit causing injury from shock. Armored steel cable can be used as a grounded connection, and will protect wires from damage. Metal can be energized from an insulation failure. All conduit ...metal, plastic ... flexible and rigid ... must be attached to structure, and attached to enclosures, boxes. Movement, damage and deterioration are major cause of electrical failure. Buy: Non-metallic flexible conduit Power whip Armored cable Southwire armored cable cutter Pull boxes |
Electrical tools must be insulated. Always best to disconnect power, but insulation failure, lack of proper grounding, grounded neutral, lack of GFCI, out-of-code wiring, generator operating without transfer switch, and other problems still pose a risk to anyone working on electric power ... even when breaker is off. Buy: Electrician tools kits KLEIN TOOLS Tools kits IRWIN tools KNIPEX Telephone cable knife Low Voltage Mounting Bracket for Telephone |
600 volt 12 ga Stranded wire ot THHN wire is good for conduit with multiple wires ... but stranded cannot be installed under screw terminals on outlets, switches, timers etc without risk ... of heat causing splayed strands ....that come loose ... and begin to arc. Connect stranded to short piece of solid copper wire, and attach solid to screw terminal. Do not solder residential or commercial wiring. Project wire, extension cords, thermostat, bell and automotive wire are not rated for residential or commercial wiring. Only wire maked 600 volt can be used for permanent household wiring. Buy: Southwire 600 volt stranded wire Rolls of stranded wire HOOK UP Wires |
Protect wiring from damage Use nipper instead of pliers or screwdriver for removing staples (and nails). Do not damage cable or wires inside cable. -Code says: Cable SHALL BE secured without damage to the outer covering. NEC sec. 336-15 Buy End cutting nippers at Amazon |
Electrically insulated tools When removing insulation from wire, do NOT score or put cuts on surface of copper wire. Doing so increases resistance and heat on wire and creates possible weak point. Buy tools: KLEIN TOOLS Wire strippers at Amazon Electric Wire Stripping Machine Linesman pliers Utility knife at Amazon |
Multimeters Voltage is tested across two separate wires. Ohms or resistance is tested across both ends of same wire. Amperage is tested along one or two points on same wire. Buy: Analog multimeter Multimeters at Amazon Klein multimeter Electric testers at Amazon Clampmeter for testing amp flow on line |
GFCI circuit breaker A GFCI circuit breaker will protect all boxes on circuit. Circuit must be grounded. Ground wire must be continuous and connected to each piece of equipment. White wire on circuit breaker must be connected to Neutral busbar inside the breaker panel. Buy GFCI circuit breakers |
Push down 1" wide Push down breaker Plug-in breaker Buy single-pole: Choose from 15 to 60 amp Eaton CL series Siemens 15-60 amp Single-pole tandem breaker Tandem breakers |
Push down 2" wide Push down breaker Plug-in breakers Buy double-pole: Choose from 15 to 125 amp Choose from 15 amp to 200 amp Eaton CL series circuit breaker Siemens circuit breaker Double pole GFCI |
Multimeter Test for breaks in wire/ Test for voltage Most appliance require 80% rated voltage to function correctly Buy Analog multimeter Multimeters at Amazon Klein multimeter Electric testers at Amazon Clampmeter for testing amp flow on line Resource: How to test and replace element How to test thermocouple Element tests for 120 volts How to test wire |
Safety
when testing wires:
Never touch wet or previously flooded appliance. Never stand on wet surface when working on electric. Never stand on bare soil, put down dry boards. Tape tester leads to wood sticks to keep hands away from power. Use non-contact voltage tester before touching wires. Never touch or lean into any made of metal. Remove metal objects from pockets. Do not use oxygen or fuel accelerants in same room as electrical repairs Resource: Basic house wiring |
Non-contact voltage tester Test for power without touching connectors NEVER assume power is OFF Buy: Non-contact voltage tester Amazon Electric testers at Amazon Resource: How to test electric power is off |
120 volt 15 amp devices
including GFCI, timers, switches, plugs, wifi controls etc can be
installed on 15 or 20
amp
breaker. 120 volt GFCI, outlet, receptacle that is rated 20 amp can be installed on 20 amp breaker only, but NOT on 15 amp breaker. Buy 15 amp GFCI 20 amp GFCI |
Buy Basic electric book Home plumbing/ electrical codes Or learn about basic household electricity... use and search my site/ Resource Safe electric wiring Basic house wiring |
Use outlet tester to check for correct wiring on any 120 volt straight-blade outlet. Buy: Klein testers Outlet tester Circuit breaker finder Electric usage monitor |
Insulated
lever switch on outdoor lights Operate outdoor toggle switch safely ... and easily Replaces outdoor cover. Install over top of ordinary toggle switch. Works with single-pole, double-pole, 3PST, 3-way, 4-way switches etc. Buy: Best choice: Cantex lever switch Outdoor lever switches at Amazon |
TerminalsBuy:Terminal kit Blue for 16-14 wire Yellow for 12-10 wire Resource: How to install terminal |
Push-on wire connectors in place of twist-on connectorsBuy:Push on wire connectors Amazon Red 3P connector for 10-14 gauge wire Lever connectors for stranded wire at Amazon |
Steel
spring inside each connector Steel spring cuts into soft copper wire. Tighter the connector, the stronger steel spring holds wires together. Buy: twist connectors at Amazon |
|
Two
questions: Does connector cover past the copper wire? Yes Is connector tight enough that it will never fall off? Yes Answer 'yes' to both questions, you have right connector. |
|
Twist connector very tight | |
Copper part of wire is completely covered
Applies to wires that are twisted together Applies to wires that are placed sided-by-side Applies to stranded and solid wires |
|
How
to connect stranded wire and solid wire If stranded wire is thinner than solid: Strip back stranded wire so there is more copper visible than solid wire. Wrap stranded wire around solid copper. Leave solid wire straight. When connecting two solids and one stranded: twist solids together first, then wrap stranded wire around solids. Apply connector very tight. Pull stranded wire to make sure it is tight. If stranded wire is same diameter as solid: Cut off both same length Don't twist together, cover with connector. |
|
Basic rules: |
|
Wire connectors |
Both
types do the same job Twist connectors do not need to be taped in household wiring. All electrical connections has resistance, and Tape can cause heat build-up that might melt wire connector |
Choose
right size: Ceiling fans and electric light fixtures from store usually arrive with orange connector. The orange connector may be too small for connecting to solid wire. Use Yellow connector instead Never use connectors for aluminum wire Always use copper wire. Twist connectors are not approved for aluminum wire applications. Only specific high compression fittings are used for aluminum wire Do not use connectors that were used before Apply new connector each time for high amperage applications Never expose connections to temperatures higher than 220°F |
|
Friction tape |
Friction
tape: Friction tape is best. Plastic tape dries out and comes loose over time. Do not use twist connector to repair extension cord, appliance cord, or lamp cord. Cut wires back, twist copper wire together, next solder wires, then cover repair with tape. Friction tape applied over twist connectors: Commercial electricians know that twist connectors always come loose in high amperage applications, and so they apply friction tape over each connector. However, friction tape can block heat transfer out of connector, causing connectors to melt in some circumstances. Household electric usage will not experience same high amperage heat found in commercial applications. Using twist connector without friction tape is fine for household applications. |
Never
assume electricity is OFF Turn power OFF Always stand on dry boards. Do not stand on soil or metal ladder Electricians use fiberglass ladder Do not touch or lean into anything made of metal |
|
|
Never
assume power is OFF Use non-contact voltage tester on timer, on wire, on outlet to see if power is present. Press button on tester, if single beep then no power is present. If continuous beep then power is present. Never stand on bare ground, always stand on dry boards, do not hold or touch anything metal when working on timer or water heater that has power, tape tester leads to wood sticks, never touch wet water heater, or flooded water heater, or timer that had a short or fire without turning power OFF. Buy: Multimeters at Amazon Buy non-contact voltage tester at Amazon Electric testers at Amazon Shop Amazon - Industrial and scientific Shop Amazon - Industrial Electric Products |
Circuit breakers Resources: Water heater is tripping breaker How to replace circuit breaker How to wire gfci Can AC breaker be used for DC breaker How to reset circuit breaker Not enough space for circuit breakers Circuit breakers How to install subpanel Why you need ground wire Match breaker and wire size How to wire subpanel See inside breaker box How to wire safety switch How to wire whole house surge protector |
|
Transfer switch Use twist lock plug for extension cord that plugs into compressor Install 20 or 30 amp as needed. X Y terminals go to either Hot, W is always Neutral G is ground These are standard markings for 240 volt plugs and outlets. Connect X to one hot busbar inside the transfer switch, connect Y to other hot busbar, ground and Neutral to respective terminals Buy: Leviton 2711/ 125-250 volt/ 20-30 amp/ 3 pole Resources How to wire subpanel How to wire transfer switch |
Linesman
pliers Use to twist wire Use to cut wire Buy: Linesman pliers Resources: How to twist wire |
|
|
14 ga wire ++
rated for 120
Volts x
15 Amp = 1800 Watts x 80% = 1440 Watts 12 ga wire ++ rated for 120 Volts x 20 Amps = 2400 Watts x 80% = 1920 Watts 10 ga wire ++ rated for 240 Volts x 30 Amps = 7200 Watts x 80% = 5760 Watts Resources: Select right wire and breaker Wire size chart with distances Electrical formulas |
||
Circuit
breaker resources Resources: Water heater is tripping breaker How to replace circuit breaker How to wire gfci Can AC breaker be used for DC breaker How to reset circuit breaker Not enough space for circuit breakers Circuit breakers How to install subpanel Why you need ground wire Match breaker and wire size How to wire subpanel See inside breaker box How to wire safety switch How to wire whole house surge protector |
Multimeter Test for breaks in wire/ Test for voltage Most appliance require 80% rated voltage to function correctly Buy Analog multimeter Multimeters at Amazon Klein multimeter Electric testers at Amazon Clampmeter for testing amp flow on line Resource: How to test and replace element How to test thermocouple Element tests for 120 volts How to test wire |
Safety when testing wires: Never touch wet or previously flooded appliance. Never stand on wet surface when working on electric. Never stand on bare soil, put down dry boards. Tape tester leads to wood sticks to keep hands away from power. Use non-contact voltage tester before touching wires. Never touch or lean into any made of metal. Remove metal objects from pockets. Do not use oxygen or fuel accelerants in same room as electrical repairs Resource: Basic house wiring |
Non-contact voltage tester Test for power without touching connectors NEVER assume power is OFF Buy: Non-contact voltage tester Amazon Electric testers at Amazon Resource: How to test electric power is off |
120 volt 15 amp devices
including GFCI, timers, switches, plugs, wifi controls etc can be
installed on 15 or 20
amp
breaker. 120 volt GFCI, outlet, receptacle that is rated 20 amp can be installed on 20 amp breaker only, but NOT on 15 amp breaker. Buy 15 amp GFCI 20 amp GFCI |
Buy Basic electric book Home plumbing/ electrical codes Or learn about basic household electricity... use and search my site/ Resource Safe electric wiring Basic house wiring |
Use outlet tester to check for correct wiring on any 120 volt straight-blade outlet. Buy: Klein testers Outlet tester Circuit breaker finder Electric usage monitor |
Non metallic flexible cables must carry ground wire, but do not have hazard of short circuit causing injury from shock. Armored steel cable can be used as a grounded connection, and will protect wires from damage. Metal can be energized from an insulation failure. All conduit ...metal, plastic ... flexible and rigid ... must be attached to structure, and attached to enclosures, boxes. Movement, damage and deterioration are major cause of electrical failure. Buy: Non-metallic flexible conduit Power whip Armored cable Southwire armored cable cutter Pull boxes |
Electrical tools must be insulated. Always best to disconnect power, but insulation failure, lack of proper grounding, grounded neutral, lack of GFCI, out-of-code wiring, generator operating without transfer switch, and other problems still pose a risk to anyone working on electric power ... even when breaker is off. Buy: Electrician tools kits KLEIN TOOLS Tools kits IRWIN tools KNIPEX |
Connect wire to screw terminal Use only 600 volt solid copper wire. Do not use stranded wire or extension cord. Do not use solder anywhere on residential 120-240 volt wiring. Attach electric installation to structure. Tighten screws very tight against wire. Buy: NEC books Dewalt plumbing/ electrical codes Basic electric book National electric code guide/ illustrated Resources: How to twist wire How to select and install twist-on wire connectors |
Weatherproof
lever switch on outdoor lights Safely operate outdoor toggle switch Replaces outdoor cover Install over top of ordinary switch Works with single-pole, double-pole, 3PST, 3-way, 4-way switches etc Use weatherproof box for outdoor Can be used indoor or outdoor Buy: Best choice: Cantex lever switch Outdoor lever switches at Amazon Lever switches Resource Cantex-toggle-switch-covers.pdf Cantex-PVC-junction-boxes.pdf |
TerminalsBuy:Crimping tool kit Blue for 16-14 wire Yellow for 12-10 wire Ratcheting Crimper Resource: How to install terminal |
Push-on wire connectors in place of twist-on connectorsBuy:Push on wire connectors Amazon Red 3P connector for 10-14 gauge wire Lever connectors for stranded wire at Amazon |
Use nipper instead of pliers or screwdriver for removing staples (and nails). Do not damage cable or wires inside cable. Code -Cable SHALL BE secured without damage to the outer covering. NEC sec. 336-15 Buy End cutting nippers at Amazon |
When removing insulation from wire, do NOT score or put cuts on surface of copper wire. Doing so increases resistances on wire and creates weak point. Buy tools: Wire strippers at Amazon Linesman pliers Pro linesman plier Needle nose pliers End cutting nippers at Amazon |
6" Pull box Junction boxes for conduit and wiring Buy: Bud industries 6x6x4 best value/ no KO Raco 6x6x4 metal pull box Wiegman 6x6x4 pull box Hoffman 6x6x4 pull box Adamax raintight enclosure Raintight 6x6x4 box Pull boxes Buy: Pull boxes Polycarbonite boxes Resource: Enclosures and boxes |
Larger image |
See inside main breaker box Basic house wiring |
Resource: Electricity: The grid is defined by three parts: transmission, distribution and end user. The following links show how it works Power plant to end user power pole Power pole to residential breaker box Power pole to commercial breaker box How to wire residential electric How to wire commercial 3-phase Why you need ground wire How to wire 3-phase timer 3-phase water heater |
Buy Electronic parts Industrial supplies Tools and home improvement Home and garden Hayward pool Pentair pool Southwire electric |
|
Buy
Tools DEWALT Black and Decker Stanley SKIL Makita Porter-Cable Bosch Irwin Hand tools Klein hand tools Fluke electrical testing Dremel hobby tools Campbell Hausfeld air powered Tekton automotive Powerbuilt automotive Saws and saw blades |
|
Resource: Compare box timers DPDT timers Intermatic Control water heater w/ Z-wave |
|
Resource: Intermatic control centers: and parts Digital control centers and parts Tork control centers and parts Subpanels All control centers and parts Enclosures |
|
Resource: Programmable timers Countdown timers Off delay timers On delay timers Timer modules Din rail Twin & one-shot Woods Intermatic Tork |
|
Recirculation systems |
Buy
from my affiliate links every time/ thanks: Amazon As an Amazon Associate I earn from qualifying purchases Enter Amazon from any link on my site, fill cart with any item ... purchases pay small commission E-mail: geno03245w@gmail.com My response might end up in spam folder, check email folders Waterheatertimer on Twitter Message thru facebook |