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2012
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See inside Main breaker box


















































Electricity arrives from the pole
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Power poles carry high-volt, low-amp electricity.

This lets power company transmit electricity long-distance without heat loss caused by high amperage.

Before entering house, electricity is converted to lower volts and higher amps at transformer. Different transformers are used for different voltages. Residential transformers receive power from 1 high voltage line. The transformer reduces voltage to 120Volts and splits the voltage into two 'out-of-phase' 120Volt Hot wires that enter home.

Homes with underground utilities have meter and meter box, but wires arrive in conduit pipe from underground. Transformers are inside ground-level boxes at edge of property.

Notice 3 wires enter home <> 2 hot wires and 1 neutral wire <> the neutral is a ground that connects to ground wire at pole
Read about transformers
Read more
Read details about 3-phase

Meter and meter box
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Three wires drop down from weather head and enter meter box.

There are 2 hot wires and 1 neutral wire. The 2 hot wires come from the transformer. The neutral is connected to ground wire at telephone pole.

The meter 'stabs' into meter box using 4 prongs, similar to extension cord plugging into a wall socket.

The meter completes the circuit and lets electricity flow to house.

The 3 wires exit meter box and go to Main Breaker Box

Meter and meter box
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Image shows meter and meter box:

Pulling a meter requires a stout pull downward and then upward <> usually you pull downward on the top of meter and then push up, going up & down to loosen and remove meter > removing meter will turn off electricity to whole house including breaker box <> however meter box will still contain live electricity <> stand on dry boards when pulling meter <> turn off all circuit breakers in main breaker box before pulling or re-installing meter so there is no arc of electricity just as meter prongs makes contact with lugs

Inside Main Breaker Box
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Ordinary household wiring is called 'single-phase' or 'split phase.'
120 volt is generally called single-phase and 240 volt is split-phase.
The available voltage is determined by how the electric company sets up the transformer.

2 Hot wires and 1 neutral wire arrive from meter box.

Blue color added to 1 hot wire for illustration <> in real breaker box, the 2 hot wires are black

The 2 hot wires connect to the Main Breaker <> a lug is tightened very tight to hold wire in place. Neutral is connect to neutral busbar.

Each hot wire connects to different busbar through the main breaker > here the busbars are named A and B > the 'blue' hot wire provides power to blue busbar <> remember, blue color added for illustration only

Hot busbars are 120 Volts each > they never touch each other > they are suspended away from the main box by insulators

240 Volt potential exists between busbar A and busbar B


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Image shows 120Volt line and 240volt line.
Both circuits have ground wire.
Each 120 and 240 require two wires to complete circuit.
120V requires 1 hot and 1 neutral
240V requires 2 hots
Ground wires are for safety.

Some 240Volt lines have additional neutral wire. However, neutral not necessary to complete 240Volt circuit.
Some 240Volt lines have white and black instead of red and black

Mose service boxes today have separate Neutral and Ground busbars, but these busbars are bonded together electrically, and are the same.
Illustration on left shows older style box with single busbar for both Neutrals and Grounds.

Wire sizes
Basic 120 volt and 240 volt water heater circuits
How to wire 240 volt outlets
How to wire 3-phase outlets and timers
How to convert 240Volt  water heater to 120volts


See basic 120V and 240V water heater circuits
What is difference between 120Volt and 240Volt?
Inside main breaker box are Three busbars.
One busbar is Neutral busbar.
Two busbars are Hot busbars.
Each Hot busbar is 'out of phase' with the other.

Bare ground wires connects to Neutral busbar as redundant safety.
All residential circuits require Two wires to complete circuit.
**120Volt circuit requires 1 Neutral wire and 1 Hot wire.
Hot wire can come from either Hot busbar.
By Code, these wires are Black-Hot and White-Neutral.
If either wire is interrupted, the circuit turns OFF. By code the Black Hot wire is switched ON-and-OFF.

**240Volt circuit also requires 2 wires to complete circuit.
In the case of 240V, the circuit requires 2 Hot wires.
One Hot wire from each 'out of phase' busbar is required to complete 240Volt circuit.
These wires can be Black and White or Black and Red, and with heavier gauge wires, like 6 gauge and 4 gauge, the wires are Black and Black.
If either wire in 240V circuit is interrupted, the circuit turns OFF.
See 30 amp switch turning off water heater


How to install electric meter on water heater
Install circuit breaker
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How to replace circuit breaker
Breakers are held in place at both ends <> one end locks into a cleat -or- snaps onto a bar <> other end of breaker rotates to busbar and then 'stabs' onto the busbar

Push firmly to make sure breaker is stabbed all the way down

When replacing a breaker, check busbar for damage or burning from previous breaker <> busbars are frequently damaged by aging breakers that arc and burn <> arcing will damage busbar so new breaker will no longer work in the same slot. Read steps 32-37:

When lights flicker, check breaker immediately before sparking causes damage in breaker box. Check breaker and listen for fizzing or crackling sound. Check if the breaker screw is tight against wire. Flickering lights are usually a loose wire at a plug, but it pays to check breaker first to avoid busbar damage.

Always put cover back on breaker box to prevent sparks from leaving breaker panel.

Read how to replace circuit breaker



For safety, always put cover over Breaker box <> circuit breakers can overheat from aged breakers or loose wires and cause sparks that ignite a fire

Electricity is a wave that oscillates.
In the US the wave oscillates at 60 cycles per second. This is called 60 Hz.which appears on appliance labels. Each TV, refrigerator, computer, microwave, etc will have a label that shows Hz or hertz.
Countries such as Australia and India use 50 Hz.
Appliances made for 60 Hz will not work with 50 Hz electricity, and vice versa.
Box timers made by Intermatic and Tork are often rated 50-60 Hz and will work globally.

In household electricity, both Hot busbars are identical except out of phase with each other.
With 120 volts a single wave oscillates up and down.
Using 240Volts doubles the wave, and since each wave is out of phase with the other, it is like adding an extra cylinder to the engine, and gives added power. 

Three phase electricity is more efficient than single-phase
Many businesses and schools use 3 phase electricity.
Electricity is generated at the plant by spinning 3 coils through magnetic field.
Each coil is separated by 120 degrees.
Each coil produces a wave or pulse of electricity, and since each coil is slightly behind the other during rotation, the result is a 3-phase wave.
Power is sent out on 3 separate wires. Each wire is Hot.
Transmission lines are high voltage and low amperage to reduce heat loss. This allows long-distance transmission. Eventually, there is limit to distance electricity can be transmitted.
The field of super-conductivity works to solve this problem.
Generally, if a business has 3-phase service, then power is pulled from each of the 3 Hot wires and routed through transformers that determine exact voltage of the service. There are a range of different voltages, each determined by the transformer. Most 3-phase buildings also have 120 volt single-phase available for ordinary outlets. How to install 3-phase timer
Unlike 3-phase, Residential power does not require all 3 Hot wires.
For residential neighborhood, generally only 1 Hot wire enters the neighborhood. And then transformers convert that power at each home. Residential transformers reduce the voltage and increase amperage. The high voltage is converted to 120 volts, and then the transformer splits the 120 volts into two out-of-phase 120volt lines that enter home as the two Hot wires shown in illustrations above.
So each neighborhood is powered by 1 of the 3 Hot wires coming from power plant. When one neighborhood draws power from 1 of the 3 Hot wires, then next neighborhood will draw power from 1 of the remianing 2 Hot wires. Then the following neighborhood draws power from last of three Hot wires. This keeps power draw balanced across all 3 Hot wires.

Off Peak

Three phase motors require connecting all three Hot wires
Similar to 240volt that requires two hot wires
Different 3-phase motors require different voltages.
Generally, electricity from power plant cannot be stored. Once the grid is electrified, any unused capacity is wasted. Power plants want to produce just enough to meet the demand so additional fuel is not consumed at the power plant.
This capacity issue, among other problems, is why power companies have 'peak' electric prices.
Read about off-peak water heater options

Additional links
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Electricians forum
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How to wire 240volt outlets
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See inside main breaker box
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Contactors
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Circuit breakers

Difference between 120 volt and 240 Volt
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color code household wire
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How to wire off-peak water heater

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