Search waterheatertimer.org / all results
Search using Find button  

 Tweet button  
What is 208 volts
208 volt is usually derived from commercial 3-phase transformer configurations.
-208 volts is a standard voltage available in the US, usually found in commercial applications such as business or apartment building.

-There are a variety of standard voltages across the world.
Voltages are a function of power generation, mathematics of electricity, transformer configuration, availability of conductive materials, cost, safety, and need for standardization.
Standardization makes it possible to mass produce electric wire, switches, appliances etc.
Commercial voltages and 208 volt:
-Typical buildings, businesses and factories have 3 sets of transformer coils that provides three-phase service. This is in contrast with one set of transformer coils found with residential single-phase. Difference between single-phase and 3-phase

The 3-phase commercial service is the usual source for 208 volt, but not every commercial 3-phase installation has 208 volt, unless the voltage is specified for the service.
How it happens: If a 208 volt service is specified by the end user, architect, builder, or electrical engineer, the power company connects three-phase 7200 volt distribution lines to the three transformers coils on the primary side. Correct wiring is selected to achieve a 34.6:1 turns ratio (primary volts divided by secondary volts) to produce 208-208-208-120Volt on the three secondary coils.
-The resulting 208 volt WYE service gives 3 wiring options for the electrician.
3-wire 3-phase 208 volt
for motors etc,
2 wire 208 volt single-phase
for appliances and commercial lighting,
2-wire 120 volt single-phase for outlets and light bulbs etc.
Footnote: WYE is a description of the wiring configuration on the 3 secondary transformer coils, where the Neutral wire arises from one end of each coil, while other end of each coil produces a Hot wire, giving 3 Hots and 1 Neutral  Difference between WYE and Delta

With this type of 3-phase service, 208 is the hot-to-hot line voltage, and 120 is the hot-to-neutral phase voltage. This service is used when 208 will be the main voltage used to run equipment and area lights etc. One factor for selecting 120-208 service is the relative safety of 120-208 wiring vs other 3-phase options such as 480-480-480-277 volt. Another factor is the common voltage rating given to many timers, water heaters, appliances etc includes both 240 volt and 208 volt. A third factor is availability of 120 volt to run ordinary office equipment and other plug-in devices. While most commercial buildings have 120 volt outlets, when 277-480 service is used, a secondary transformer is installed to produce 120 volt.

-Another way to achieve 208 volt is wiring the 3 transformers for High-leg Delta. This configuration gives 4 wiring options:
3-wire 3-phase 240 volt,
2-wire single phase 208 volt
2-wire single-phase 240 volt,
2-wire single-phase 120 volt.

With a high leg service, 240 is the hot-to-hot line voltage, and 208 is the high-leg-hot-to-neutral phase voltage, while 120 is the hot-to-neutral phase voltage. This installation allows some usage of 208 volt, but 240 volt is generally the main voltage used.

208 volt can be 3-phase with Hot 3 wires connected to a motor, or 208 volt can be single phase with 2 Hot wires, or 208 volt can be single-phase with 1 Hot and 1 Neutral. The choice of wiring depends on the electric service and how the electrician wires the building.
Commercial 3-phase is much different than residential single phase. Commercial single-phase can also be different from residential single-phase. There are a wide variety of commercial wiring ad voltage options, while residential single-phase is relatively simple, with 1 or 2 choices.
Ordinary residential electric water heaters, many timers, and other devices are frequently rated for a variety of voltages that include 208 volt. As a result, the device can be used in both residential and commercial applications.

Difference between single-phase and 3-phase  
Difference between WYE and Delta
Transformer configurations
Neutral currents in 3-phase WYE .pdf
Residential voltages: 120-240
-A typical residential home in US has 1 transformer with a 30:1 turns ratio (30 turns on primary side for each turn on secondary side) that converts single-phase 7200 volt distribution line into 120-240 volt for household. The power company connects 7200 volt to the primary coil, producing 120-240 volt on the secondary coil. A residential home in US does not usually have 208 volt, although 208 volt is frequently available in residential apartment buildings.
See inside main breaker box
Variety of standard voltages:
-Different transformers and different wiring configurations allow selection of voltage choices for business and industry with 3 wire and 4 wire varieties of WYE and Delta including 208-120, 240-120, 480-277V and 600-347V etc, with 600V being the Hot-to-Hot line voltage, and 347 being the Hot-to-Neutral phase voltage calculated using a ratio of √3 or 1.732.
In the US, there are usually no choices for residential homes, and 120-240 is standard. This means you would more likely encounter 208 volts in a building or business, but not at a residential house.
-It all starts with standardization, and is determined by the transformer(s) installed at each location.

Voltages are not perfect:
For example a 240 volt service can provide 250 volt, 236 volts, etc and be within acceptable range. Typically, anything less or more than 80% rated value will cause failure.
Basic household wiring
What is 3-phase
How to wire 3-phase
Difference between single-phase and 3-phase
Difference between delta and wye
Identify transformer wiring
Background: where standard voltages come from:
-End-user voltage is specified by the architect or engineer according to normal practices, followed by installation and wiring of transformer(s) by the power company. Power company transformers are manufactured by standard specifications established in the industry and can be wired different ways to achieve desired voltage.

 How a transformer works:
-Transformers work on the principle of electromagnet induction where applying electricity to one coil of wire will energize the other coil of wire with electricity.
Inside the power company transformer are two coils of wire called the primary and secondary coils. Each coil is wrapped around a metal core. The metal core is shared by both coils, but both coils of wire are electrically separated. There is no wire in common between the coils, only the metal core is shared.
-Having different numbers of turns of wire, or varying the turns ratio, on each coil will lower or raise voltage.
Each home or business has 1-2-or-3 transformers to covert 7200 volt distribution electricity into usable voltages such as 120, 240, 208, 277, 480 volt etc.

Inverse relationship of volts and amps:
-Raising or lowering voltage has the inverse effect on amperage:. When volts are raised by the transformer, the amps are lowered. This inverse relationship is represented by the formula E volts x I amps = P power or watts.
-Lower amps means wires run cooler. Cooler wires means less loss of power along the line, which means electricity can travel farther distance without losing power. That's why high-voltage low-amperage is used to transmit and distribute electricity.
- Long-distance transmission lines might carry 300,000-500,000 volt to the transformer substation. Shorter distance subtransmission lines carry 69,000 volt to local substation transformer.
- Local distribution wires carry 7200 volt from local substation to each home and business. Each time the voltage is decreased, the amperage is increased, which means the wires cannot travel as far.
- Electric power generation is a balance of cost, efficiency and safety. High voltage requires large and expensive switchgear making it impractical, and dangerous, to use 500,00 volts, 69,000 volts or 7200 volts inside a home or business.
-To solve the problem, 7200 volt electricity from the local distribution line is converted by the transformer into lower-volt higher-amp electricity for use inside buildings and homes.
-Using transformers, the power company changes volt-amp ratio to accomplish different objectives. The result is building and homes receive low volt, high amp power. It works nicely because 120-208-240-277 etc voltage can be safely controlled by small switches, relays, cell phone chargers etc contained within steel and plastic enclosures, while the amperage (heat) is controlled by circuit breakers and then distributed to outlets, switches, dryer etc using correctly sized wire to match amp rating of breaker.
-Voltages above 240 volt are extremely dangerous and require professional electrician. Voltages below 240 volt are likewise deadly, but homeowner can usually connect electric water heater or timer as long as power is turned off.
3-phase distribution panel
Larger image
Example 3-phase distribution panel with 208-120 volt service

4-wire installation with 3 Hot wires, 1 Neutral + ground.
The ground wire is always connected to the Neutral (not shown)

3 Hot wires and 1 Neutral enter meter box
3 Hot wires and 1 Neutral enter distribution panel and connect to main breaker.
Main breaker supplies power to 3 separate busbars.
3-pole breakers snap onto the 3 busbars.
3-pole breaker supplies 208-208-208 volt power to 3-phase circuit with 3 Hot wires, plus Neutral wire and ground wire

The Neutral wire means this panel has both 208V and 120V.
208 divided by √3 (1.732) = 120 volt
120 volt multiplied by √3 (1.732) = 208 volt

Voltage opportunities from 208-120 panel include:
-3-wire 3-phase 208 volt for motors etc: 3-pole breaker snaps over the 3 Hot  busbars and then Blue, Red and Black wires travel to load.

-2 wire 208 volt single-phase for appliances (water heater) and commercial lighting: use double pole breaker or pull 2 legs off the 3-pole breaker.

-2-wire 120 volt single-phase for outlets and light bulbs etc: use single breaker or pull 1 leg off the 3-pole breaker.
water heater label Single-phase 240-208 water heater 
All appliances have a label that specifies which voltage(s) can be used.
Residential water heater label shows 240-208 rating. This means the water heater will work with 240 volt or 208 volt.
The label shows if the water heater is connected to 208 volt, the wattage of 4500 watt element drops to 4125 watts.
Why? A typical residential water heater in US comes with resistive elements rated for 4500 watts @ 240 volt. Elements are like light bubs. When household voltage drops, the light bulb becomes dim. Same with water heater element: When 208 volt is applied to 240 volt 4500 watt element, the element burns a bit cooler and heats slower.
Each element has a rating that appears on the end.
480 volt element Water heaters work with any voltage
Ordinary residential 240 volt 4500 watt non-electronic water heaters are a unique appliance. They work with any voltage, 120, 202, 240, 277, 480 volt AC or 48 volt DC etc as long as you change the element to match the voltage.
Very few appliances offer the option of connecting to any voltage. Any appliance with a motor or electronic circuit board that is connected to voltage other than what shows on label, can burn up immediately. 
In the very unique case of water heaters, you can connect 120 volts to the 208-240V heater.
The reason residential water heater will work with 120-208-240 volt is the elements are resistive (like a light bulb) and the thermostats are mechanical. 
If 240 volt 4500 watt water heater is connected to higher voltage, such as 480 volts instead, the elements will burn out because the elements are rated for 240 volt maximum. If the elements are changed to 480Volt rating, the water heater will function correctly using same thermostats etc. To meet code the label must be changed on water heater if different elements are installed or voltage changed.
How to replace element
Figure volts amps watts for water heater
Connect water heater to 120 volt
Connect water heater to generator
How to wire thermostats
Convert AC water heater to DC

3 phase water heaters
DPDT timers for any voltage
T100 series timers
Single-phase 208 elements
208 volt as it applies to elements
Elements are called resistance elements.
Any ordinary resistance element can be connected to 208 volts.
For example, connect 208 volt to element rated for 240 volt, and the wattage output is lowered because the element burn cooler than the coil resistance was engineered for.
The lower wattage still heats acceptable amount of water using 208 volts on 240 elements.
If 208 volts is connected to element rated for 120 volt  will burn out element
If 208 volts is connected to element rated for 480 volts, the wattage drops 

More about elements
Figure volts amps watts for water heater
Single-phase elements
Replace element
Test element
Install electric water heater

Troubleshoot electric water heater
Remove old element
Marathon elements
Figure volts amps watts
What is 3-phase?
3-phase is generated at the power plant. It is more efficient than single-phase household voltages, but requires more wiring.
In a single-phase application, there are two wires and each device requires both wires to complete the circuit.
With 3-phase, each circuit requires 3 wires. When power is switched on-off, the switch turns off all three wires.

Consider another perspective that partially explains the difference:
120 volt single phase is like a bicycle without pedal straps. You can only push the pedal downward, and the upward stroke provides no power.
240 volt single phase is like a bicycle with pedal straps, so while one pedal is pushing down, the upward stroke is being lifted. Result: 240 has more power and efficiency than 120.
The limitation with single-phase 120-240 is the lag when pedals are at the top and bottom of the stroke.
3-phase is different.
3-phase is like a 3-legged bicycle with pedal straps (an interesting invention indeed) where the pedals are each 60 apart so one pedal is always in the downward stroke and never are both pedals at the top and bottom at same time. Result the average power is greater.
What is 3-phase: power plant to end user
3U element Three-phase
There are two types of three phase water heaters for commercial application: 3-phase balanced and three phase unbalanced. 3-phase water heaters can be converted to single-phase household voltage.
3U bundle elements are for 3-phase balanced applications and have 3 elements in 1
Wiring uses 3 or 6 wires depending on specification of heater, illustrations shown below.

3U bundle element
3U elements

More about 3-phase water heaters
3 phase elements Three-phase water heater elements
Water heater will specify WYE or Delta
3-phase tankless requires delta (call manufacturer)

3-phase tank-type heater can be connected to wye or delta (call manufacture- look at spec sheet- look at label on side of tank)

6 wire leads:
can be used single phase, or 3-phase delta or 3-phase wye

3 wire leads:
can be used for 3-phase wye only

3-phase water heater manual p17
How to wire 3-phase

3U elements at Amazon

Residential homes in US do not have 208 volt
Residential services have 1 transformer. Inside the transformer are two coils represented by illustrations on left.
The transformer receives 4500-7900 volts from power company on primary side, and the output coil or secondary puts out 120-240 volt power.
Contrast with commercial 3-phase services have 2 or three transformers, each transformer has 2 coils inside.
No matter if the service is 1 transformer or 3 transformers, each transformer has 2 coils inside.
Most residential household electric services are 120-240 volt with 2 hot legs and 1 center-tap neutral. (ground wires not shown connect to center-tap neutral and to the soil.)

Hot leg to neutral gives 120 volt
Hot leg to Hot leg gives 240 volts
208 volts is not available.
Exception: some apartments buildings have 120 and 208 volt that is supplied by the building's 3-phase service.

Illustrations show the primary and secondary coils inside the transformer.
Each transformer consists of primary and secondary coils.
Primary wires are the power lines coming from substation.
Secondary wires connects to lines going into customer's breaker box

See inside main breaker box
Electricity generation: power plant to home
Why you need ground wire

Larger image
Three-phase and single-phase
Some buildings & apartments have 208 volt

208-120 WYE or 208 Delta service
1 hot leg and 1 neutral provide 120V single phase (wye only)
2 hot legs provide 208V single phase, and wiring for 208 volt looks identical to household 240 volt wiring.
3 hot legs provide 208V three phase

Note: the delta configuration does not have neutral connection so 120V is not available

Images show 3 transformers, normally found on the power pole near each business, or located underground in waterproof electrical vault..

How to identify transformer wiring
Transformer resources
How to wire 3-phase

high leg delta
Larger image
Three-phase and single-phase
Commercial buildings with high leg delta service have 208 volt
High leg delta or split-phase Delta service
120-208-240 volts configurations

208 volt is derived from the center-tap neutral and the Hot leg furthest from the center tap.

Illustration shows 3 transformer coils on secondary side, primary coils are not shows.
Each transformer consists of primary and secondary coils.
Primary connects to power lines coming from substation. (not shown)
Secondary connects to wires going into customer's breaker box

Not shown are Open delta and open Wye

How to identify transformer wiring
Transformer resources
How to wire 3-phase
Distribution wiring diagrams
Difference between Delta and Wye
Delta transformer coils are wired in parallel.
WYE transformer coils are wired in series.
Delta has lower amps/ meaning less heat.
For example many transformer banks are wired Delta on the Power company or Primary coils, and Wye on the customer or secondary coils. The reason for this: the primary side voltage can be 4500-7900 volts, and using delta configuration means lower amps which means the manufacturer can use smaller wires on the primary side coils and save money.
Materials used for the power grid are a balance of cost, safety, and function.
Star-Delta (WYE-delta) is also a configuration used for motor starter timers, such as a star-delta timer. With motors, they consume a lot a of amperage to start so the motor is started with the star or wye configuration, and after the motor gets going, the circuit is switched to delta for higher efficiency.
How to identify transformer wiring
How to calculate the voltage for WYE
Test Hot to ground = voltage
Test Hot to Neutral voltage multiplied by √3 (1.7333) = Hot to Hot voltage
Test Hot to Hot voltage divided by √3 = Hot to Neutral voltage
Calculations assume balanced voltage across all three lines
30 amp breaker use 10 gauge /

10-2 gauge/ 30 amp
10-3/ 30 amp
Southwire electric tools
Yellow 12 gauge 20 amp

Yellow/ #12 gauge wire for 20 amp
with ground
12-2 gauge/ 20 amp
12-3/ 20 amp

Rolls of stranded wire

NMB is house wiring
UF is underground
White 14 gauge 15 amp

White/ #14 gauge wire for 15 amp
with ground
14-2 gauge/ 15 amp
14-3/ 15 amp

NMB is house wiring
UF is underground
50-60 amp breaker use 6 gauge /
6-2 wire
6-2 wire
Southwire electric tools
NMB is house wiring
UF is underground
40-50 amp breaker use 8 gauge /
6-2 wire
8-2 wire
Southwire electric tools
NMB is house wiring
UF is underground

Copper ground wire
Use same size as other wire in circuit

Spools of ground wire
Ground rods at Amazon

Contactors/ relays

Z-wave/ wifi
Support the economy:
Buy water heaters from my associate links:

50 gallon Gas water heaters at Amazon
40 gallon gas water heaters at Amazon
50 gallon Electric water heaters at Amazon
40 gallon electric water heaters at Amazon
Hybrid / heat pump/ water heaters at Amazon

How to install gas water heater
How to install electric water heater
Troubleshoot gas water heater
Troubleshoot electric water heater
Point of use water heaters
Troubleshoot Gas valves with manuals
Icon gas valve

How to replace water heater element Waste King disposal
How to wire tankless electric

Install point of use water heater
Titan tankless

Contactors/ relays
Install and troubleshoot garbage disposal Waste King disposal
Programmable timers

Woods timers
surge protection
Anode rods anode rods
Recirculation system

Tankless recirculation
Point of use water heater
Type 1 and type 2 surge protection surge protection
Industrial electric

Industrial supplies

Tools and home improvement

Home and garden

Hayward pool
Pentair pool

Southwire electric

Black and Decker

Irwin Hand tools
Klein hand tools
Fluke electrical testing
Dremel hobby tools

Campbell Hausfeld air powered
Tekton automotive

Powerbuilt automotive
Saws and saw blades
box timers Resource:
Compare box timers
DPDT timers
Control water heater w/ Z-wave
Intermatic control centers Resource:
Intermatic control centers: and parts
Digital control centers and parts
Tork control centers and parts
All control centers and parts
programmable timer Resource:
Programmable timers
Countdown timers
Off delay timers
On delay timers
Timer modules
Din rail
Twin & one-shot
Low voltage power packs Recirculation systems
Enter Amazon from my links

E-mail: geno03245w@gmail.com
My response might end up in spam folder, check email folders
Waterheatertimer on Twitter