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1. Tools needed: Flat
tip screwdriver, ordinary electrical tester and sometimes, needle-nose
pliers
See
inside breaker box
2. Find main shut-off > it is largest
breaker > the number 60, 100, 150 or 200 is printed on main breaker to show total Amps of service <>
label all breakers before starting (look ahead to 32-37 below)
3. Mark bad breaker before removing cover <> buy matching
brand breaker with identical
Amp rating at electric supply or home center or hardware
store <> identify brand by manufacture name on breaker
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4. No main shut off? Or replacing main breaker, you need to pull meter to turn off electricity <>
call
electric company
5. A license might be
required for a ‘meter pull’ or a
‘smart-meter turn-off’
6. If no license is
required, electric company will remove
locked collar from around electric meter, for a charge
7. Before pulling meter, turn off all circuit breakers in main breaker box
8. Pull meter out to turn
off electricity <> the meter
has 4 prongs
that stab into meter box, similar to an extension cord
plugging into a
wall socket <> the meter is held in place by
friction, there
are no screws
9. Pulling meter
requires a stout pull downward and then upward <> usually
you pull downward on top of meter and then push up, going up
& down to
loosen and remove meter > removing meter will turn off
electricity to whole
house including breaker box <> however meter box will still
have live electricity <> stand on dry boards
when pulling
meter <> turn off all circuit breakers in main
breaker box before pulling or re-installing meter
10. Do not put hand or
screwdriver inside meter box > meter box
still has live electricity > if kids are around, they will play
with
meter box
after you go inside to change breaker > for safety around kids,
turn the
meter upside down and push it back into place.
11. After work is
finished, stab meter back into box and household electricity will
resume. Electric company drops by later
and puts collar back on [do not tamper with meter, they will
find out and put your brother-in-law in jail]
A METER PULL IS
NECESSARY ONLY WHEN BREAKER BOX DOES NOT HAVE MAIN SHUT-OFF or if you
are replacing main breaker
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12. If the breaker box has a main shut off, a meter pull is not necessary. Turn off main breaker and
remove front panel to reveal breakers
13. Do not stand on bare
soil or damp surface of any kind
when working with electricity
14. Lay plywood or boards
down so you do not contact any
possible ground surface
15. Wear dry clothes and
dry shoes <> read these instructions carefully <>
and don't sweat
16. Do not lean against
or touch washing machine or any
metal pipe, metal duct or metal object
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17. Use extreme caution inside breaker box <> the
big wires that attach to main breaker are still hot unless meter was
pulled > do not
touch or get
near the main breaker see
image
18. Notice there are two
vertical rows of breakers
19. Behind each breaker
is a busbar > there are
two busbars, one for each row of breakers
20. Busbars carry
electricity from main breaker to the individual breakers
21. No screws
hold breaker to
breaker box. Breaker attaches by friction
<> breaker end with a wire snaps onto a cleat or metal rod,
the
other breaker end ‘stabs’
onto busbar.
22. Breakers have one or two wires attached
with a screw <> these are hot wires <>
120 Volt breakers have
one hot wire <> 240 Volt breakers have two hot wires
<> notice that
white wires and bare copper wires attach to exposed metal bar
called the neutral busbar <> it is safe to touch neutral
busbar assuming white and ground wires are not loose.
23. Double-check
electricity is turned off. To do this, leave individual breakers turned on
24. Put tester on breaker screw
where wire attaches and
touch other prong of tester to neutral busbar where white wires attach
<> or test between screw on breaker and nearby copper
ground
wire or bare metal part of breaker box.
25. Test several breakers
to check electricity
is off
26. If electricity is
on,
you can proceed at high risk:
be careful not to touch hot busbars <> for safety,
turn off all
individual breakers
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27. Replace the breaker:
mark bad breaker before removing cover <> use digital camera
to record images if necessary
28. Remove wire(s)
attached
to breaker (the wire-end of breaker is attached to a metal rod or a
cleat)
29. Breakers are
held in place at both ends <> one end locks into a
cleat -or- snaps onto a bar <> other end of breaker rotates to busbar and then 'stabs'
onto the busbar see
image
30.Remove breaker
<> start at end with no wire <>
remember
this end of breaker is stabbed onto the busbar and it is usually
pretty tight
<> put a small flat-tip screwdriver between breakers
and gently pry breaker up and off busbar
31. Once breaker is
loose, it
will rotate out > sometimes old breakers fall into pieces
> make
sure these pieces don’t drop
behind
the other
breakers > use insulated needle nose pliers to remove all pieces
> if main breaker is turned off, and you checked with a tester,
then
busbar carries no electricity and is safe to touch while removing
broken circuit breaker.
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32. Burned and damaged busbar? Look at busbar where
bad breaker was connected
> if busbar is burned and broken, then new breaker will
have to fit
into another slot
33. If you do not have
another
slot available, then there are three solutions: A. Buy a tandem
breaker with same Amp rating as replaced breaker B. Double
up on another breaker with same Amp rating C. Install a
subpanel* Read more at bottom
34. When no extra slot is
available, easiest solution is tandem breaker. If no tandem breaker is
available, then you can double up on another breaker and
that breaker will now serve 2
circuits. Doubling up is ok for 120V circuits.
34a. Note difference between 120V and 240V:
Doubling a burned out 240 breaker invites more problems. For 240V
breakers, a subpanel is better idea since each 240V appliance is given
its own dedicated
breaker to meet specific amp draw of that appliance.
35. If you double up,
then double on same size breaker as
being replaced > so, if bad breaker was 20 Amp, select another
nearby 20 Amp breaker. Do
not attach wire to breaker rated for more amps than original
<>
for example damaged breaker was 20 amp, do not double on 30 Amp
breaker <>
connecting wire to oversized breaker is clear fire hazard especially
since replaced breaker burned up most likely from heavy use.
36. When you double up,
refer
to your panel door where all breakers are labeled and find which nearby breaker is not being
used
heavily > then attach wire from bad breaker to the chosen double
up breaker. It may be necessary to add additional length to wire to
reach double-up breaker <> use same gauge wire. See
standard wire gauges
See how to twist wire together
<> See how to select wire nut
37.
Avoid doubling up on a 'dedicated' breaker <> for example
a
microwave oven usually draws so much wattage that a single breaker is
dedicated to that appliance. Avoid refrigerator breaker for same
reason. When in doubt, simply add up wattage of each item drawing
power from breaker <> take total wattage and
divide by
120 V <> this gives total Amps on that circuit
<> if
the Amp draw is lower than your 20 Amp breaker, then the circuit should
be safe. Read about Volts, Amps, Watts
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38. Yes, busbar is OK > then new breaker goes back in same slot where bad breaker was
39. A matching brand breaker with same amp rating
is necessary <> do not get creative and put in larger amp
breaker
40. Attach wire(s)
to breaker before pushing breaker in place <> tighten
screw against copper wire very tight
41. The wire-end of breaker goes on box first
42. Once wire-end of breaker is seated, rotate breaker down onto busbar
<> firmly push
new breaker down on busbar <> push hard and
make sure new
breaker sits even with
all other
breakers |
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43. To prevent later problems, tighten screws on other breakers
<> DO NOT touch main breaker or wires going to main
breaker
44. Tighten screws on neutral busbar where the white and
bare copper wires attach <> be very careful around main
breaker <>
don’t let your screwdriver slip
44. After screws are
tight, re-attach front cover panel temporarily with
2 screws
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45. Turn
on main breaker and
check new circuit
46, If circuit is
working, then
finish by putting all
screws on cover panel > wiggle panel around so screws go
in > extra panel screws available at home center
46. Cover must
be tight to prevent sparks from exiting breaker confine
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* Subpanel (see line 33)
is another breaker box located near main breaker box. Subpanel has 2
hot busbars and 1 neutral busbar just like main breaker box. Subpanel
receives power from a 240V breaker inside main box. For example a 60
Amp breaker in main breaker box is wired with #6 wire see chart.
The #6 wire runs to the subpanel and connects to the busbars. Inside
the subpanel, more breakers can be added. The subpanel breakers
supply power to additional circuits.
E-mail: info@waterheatertimer.org
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