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How to install under counter water heater

Under-counter/ point-of-use water heaters shown here are electric
What size do you need? If you need to run out 1 gallon before getting hot water, then use 3 gallon under-counter


1) Start with product manual:
Each water heater comes with product manual that contains very useful information.
Read manual. Save manual. Write down date of purchase. Record warranty.
Follow advisories and tips. Failure to follow instruction manual can void product warranty.
Maintain water heater as shown in manual.
Use troubleshoot section and parts list to help with repairs later.
Example manuals:
Reliance point of use manual
Bosch Ariston manual
American 2.5 gal
Hubble 2.5 gallon manual
Bradford White 6-10-12-15 gallon + tabletop manual
Troubleshoot and service giuide
Point of use service manual
How to troubleshoot electric water heater
How to maintain water heaters


What size?
1:3 rule of thumb:
If 1 gallon runs out before hot water arrives, then 3 gallon water heater is correct size.


Before choosing: Look at Hot-cold Options shown below.

2) Pay attention to Hot and Cold inlets.
If inlets are reversed, tank will not perform as expected.
Source of water must connect to Cold inlet on water heater

under counter water heater
Connection options:
Source of water must connect to Cold inlet on water heater
Option 1: Connect hot water source to cold inlet on water heater tank. See image
This draws hot water from main water heater so once under counter tank gets cool, more hot water arrives and temperature stays about same.
Advantage option 1: Hot water is plemtiful, but all costs are energy.
Problem with option 1: Costs more. Each time hot is drawn from faucet, even small amount, cold water immediately enters main water heater. This causes both the main water heater and under counter water heater to operate more.
Option 2: Connect cold water source to the cold inlet on water heater tank. See image
Problem with option 2: Hot water supply is limited to amount in under counter tank
Advantage with option 2: Costs less. Each time hot is drawn from faucet, cold water does not enter main water heater.

Basic diagrams


shut off valve
Shut off recommended between water source and water heater.
Use gate valve or ball valve

Install point of use water heater
Larger image
Option 1:

Connect hot water source to the cold water inlet on tank
Use teflon tape on threads
How to solder pipe
Install under counter water heater
Larger image
Option 2:

Connect cold water source to the cold water inlet on tank
Hot source pipe is capped.
Under counter water heater supplies all hot water at faucet.
Use teflon tape on threads
How to solder pipe

Pot heater
Pot heaters at Amazon
Other options besides point-of-use water heater?
Yes:
a) Use pot heater
b) DIY solar: Set 2 gallons water outside in sun each day
c) Immersion heater or bucket heater can heat water inside bucket
d) Mount electric water heater element into side of 5 gallon bucket, use silicone caulk to seal. Element will heat using 120V or 240V. Wattage of element printed on end of each element. Do not use steel bucket. Absolute risk of electric shock if element cracks.

Avoid electrocution: Unplug power to element, immersion heater, bucket heater before reaching in to test water temperature with finger.

3) Do not drop water heater or damage can occur to tank and parts.
Check elements-and-wiring and water heater should work
Do not call the manufacturer and report problem, or warranty could be compromised.
E-mail question: info@waterheatertimer.org
My response might end up in spam folder, so check e-mail folders
Post question on pro water heater forum
How to troubleshoot electric water heater

4) Secure water heater with straps in earthquake prone areas
Electric water heaters can be set on wood surface or carper without specific danger
Cover all electrical outlets and connections, and keep cover(s) on side of tank to protect from electrical short causing fire.
Overflow tube and water leaks can cause water damage

Read earthquake pdf   
See earthquake strap illustration  
See seimic map

Di-electric nipples
Use di-electric nipples
Read about low hot water pressure
5) Use di-electric nipples if connections are 3/4"
Avoid electrolitic deterioration of pipes and water heater by using di-electric nipples when connecting water heaters. Available in water heater department. Use teflon tape on threads.

Some under-counter heaters come with pre-installed nipples and connections.
Use connections that are supplied.
Pre-installed heat-trap nipples clog easily if house has pressure problems, or hard water. Consider replacing heat-trap nipples if pre-installed.

9-ways to save with water heater

Solder copper pipes Solder copper pipes if connections are 1/2"

Most under-counter 6 gallon and 12 gallon water heaters have 1/2" connections.

Best practice is to avoid soldering directly to water heater.
First, solder piece of pipe to male or female adapter, and then attach adapter to water heater.
This will avoid direct torch heat on water heater.
How to solder copper pipes

Drip pan
Drip pan saves damage
See drip pan installation
6) Drip pan saves damage

7) Plan for TP overflow tube
Temperature-pressure relief valve is required for safe operation of water heater. DO NOT CAP OFF.
TP spews scalding water when internal temperature and pressures exceed safe limits. This prevents water heater explosion. Attach overflow tube directing water to drain to avoid injury and damage.
Overflow tube must be as short as possible and same diameter as valve discharge connection. Do not downsize into smaller pipe. Overflow tube maximum 4 elbows and 30 feet length.
Ideal to vent TP directly outdoors ending in a downward pipe. Overflow pipe must pitch downward, and cannot be under water. TP valve can draw water back into water heater if end of overflow tube is under water. End of overflow tube cannot be threaded.
Gently open and close TP valve once each 3 years to make sure valve is functioning.

Element burns out
Tank must be full of water
8) Tank MUST be full of water before turning power ON.
Element will instantly burn out if tank is not full of water.

Fill tank completely until faucet is running full stream
THEN open TP valve momentarily to release last of air from top of tank.
Once tank is full of water, power can be turned ON.

9) Insulate tank and pipes.
Do NOT block TP valve lever
Electric water heater can be totally covered with insulation except TP valve


Larger image
Completed installation and parts drawing
Showing optional ports available on various models
Showing drain pan and TP overflow tube
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Reviews at 

Electricity to Under counter water heater


Test water heater
120Volt water heater
120volt water heater has Black and white wire

120Volt household electrical line has Black and White and bare ground.
Connect black to black and white to white.
Ground wire must be connected to ground screw.

Recommended that wires be twisted together.
Apply correct wire nut and twist very tight.
How to twist wire and install wire nuts
How to drop wire from attic
Color code and wire rating
Put cover over all electrical connections.
color-code household wire

water heater circuit How to wire under counter water heater to 15 or 20 amp line that goes to dishwasher.

Objective 1: Either the dishwasher has power or the under-counter water heater has power. But neither at same time.

Objective 2: inexpensive 21 amp 120Volt 3-watt FM1 timer, that doesn't require much space and is simple to wire, simple to program and handles job with no chance for error.


FM-1 timer
Larger image
I used 14 gauge wire since circuit breaker was rated 15 amp.
Example wiring:

1) Buy plastic box with 3/4 Knockout.
2) Use 3/4" male adapter so all 3 wires enter box from same knock-out.
3) Attach timer with self-tapping screws.
4) Remove timer from box to connect terminal ends to timer
5) In this illustration, I trimmed the ground wires shorter and re-applied wire nut so all wires could fit into box before putting cover over box.
6) Attach box next to water heater. Make box accessible so times can be changed. Timer must be re-set to current time after power outage.
FM-1 sell sheet with model numbers
More information below:


Figure electrical:
1) Read label on side of water heater for watt and volt rating.
Each water heater will show different wattage ranging from 750 watts to 1500 watts.
Watts divided by 120Volts = amperage
120Volt 1500 watt water heater consumes 12.2 amps.

2) Read label on dishwasher: Typical dishwasher consumes 6-11 amp at max draw.

3) Label circuit breaker that connects to dishwasher. Check other loads (lights, TV, etc) that are connected to same breaker. Add up total wattage of all items on breaker. Divide wattage by 120Volt to find total amp draw on breaker. Add 6-11 amps drawn by dishwasher to find total load.

4) Can you safely add another 12.2 amp water heater to the circuit?

Electrical capacity calculation:
1) 15 amp breaker with 14 gauge wire is recommended at 80% rated load = 12 amp load.
2) 20 amp breaker with 12 gauge wire is recommended at 80% rated load = 16 amp load.

3) Combined load for dishwasher and water heater is 18.5-22.3 Amps.
If you have 15 amp breaker or 20 amp breaker, then d ishwasher and water heater should not be turned ON at same time.





1500 Watt 2-1/2 to 6 gallon

Typical 1500 watt 20 gallon

Hubble 750/1000 watt 2-1/2 gallon with 1/4" male connections

Recommended solution: Intermatic/Grasslin FM1 120V dial timer with NO and NC connections.
Low heat, low amperage timer, 3 watt timer. Intermatic quality. Small size. 120 volt, easy wiring using crimp-on terminals.

See FM1 timer at 1000 bulbs for $27.73
FM1 at Nextag
Terminals
Read: Terminals


LOOK for numbering on back of timer module.
Terminals #1 and 2 are for clock motor
FM-1 Timer
FM1 timer Manual

FM series manual with wiring and model nums
Newest FM1 sell sheet with revised model numbers
What are NO NC connections? They are like a 2-pole light switch. When one is OFF, the other is ON. And they are never ON at same time.
With NO NC connections, either the dishwasher has power or the under-counter water heater has power. But neither at same time.
Choose convenient times to run either appliance. For example after lunch you want to operate dishwasher, but no longer need water heater. And then water heater can remain OFF until shortly before before next meal. This is possible using FM1 timer.

1) Set pins on 24-hour dial. Move pins in or out to set on-off times. 15 minute intervals. How to set timers

2) NO NC terminals mean water heater and dishwasher can never be ON at same time.

3) 21 Amp capacity meets project specifications. 21 x 80% = 16.8 amps. Handles typical 12 amp water heater and 11 amp dishwasher.

4) Mount timer inside square plastic box available from home center. Deeper box is better. Put cover over top when finished.
Project material cost: $45  


LOOK for numbering on back of timer module.



Larger image
Instructions for wiring:
Water heater is ON except during hours when power is avaiable to operate dishwasher. Timer will not turn dishwasher ON or OFF. Timer will automatically turn water heater ON-OFF.

1) Disconnect 120V cable going to dishwasher.
Cable has Black Hot wire and White neutral wire.

2) Black Hot wire and White Neutral wire connect to terminals 1 and 2 on FM1 timer. This will power clock motor

3) Black Hot wire from breaker box also connects to terminal 3. This will send power to the switch.

4) Water heater connection: Black wire to water heater connects to terminal 5. This is the NC or normally closed terminal. This terminal has power when timer switch is OFF. This means water heater can run continuously for all hours of the day except a few hours each day when dishwasher is expected to operate. White wire to water heater connects to other white Neutral wires.

5) Dishwasher connection: Black wire to dishwasher connects to terminal 4. This is the NO terminal or normally open terminal. This terminal has power only when timer is turned ON.  White wire to dishwasher connects to other white Neutral wires.

6) Since NO and NC terminals are never ON at same time, then water heater and dishwasher can never be ON at same time.


Add solder when attaching terminals to solid copper wire.
Put solder iron point where wire terminates. Wait until hot. Keep solder iron in place. Touch solder to copper wire. Solder melts. Withdraw solder. Withdraw solder iron.

How to make terminal connections
Yellow terminals for 12 gauge wire; Blue terminals for 14 gauge wire

Set timer by moving pins in or out:

How to set analog timers

Alternate timer choice: T1905 timer
Intermatic T1906
Large image of 120Volt T1975
T1975  timer with NO and NC terminals
20 amp rating
Each tripper: 15 minute intervals. 4 consecutive trippers = 1 hour.
If you want dishwasher circuit available from 7 to 10 PM, install twelve consecutive trippers starting at 7pm and ending at 10pm.
Remaining hours of the day, the water heater is ON.
Read T1975 manual
At Grainger

Alternate timer choice with same wiring T1905 at Grainger

Intermatic 156T1950A tripper
Replacement 156T1950A tripper    12 trippers per pk
T-1975 wiring Wiring diagram for T1975

Water heater is ON at all times except when timer turns ON.
Water heater connected to Normally Closed terminal.
Dish washer connected to Normally Open terminal
When timer activates, water heater turns OFF, and circuit to dish washer is ON.

Alternate timer choice: GE 15207 From Home Depot
Wire GE15207 for under counter water heater
Wiring diagram for GE 15207 timer
How to wire GE 15207 timer to control 240Volt load
GE timers and manuals


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E-mail: info@waterheatertimer.org
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