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TP valve Discharge pipe Code
TP = Temperature and Pressure
Water heater TP valve is a safety device that prevents water heater from exploding
'TP relief valve provides 2 in 1 protection against excessive pressure and excessive temperature in emergency conditions. Mechanical spring-loaded TP valve is reliable and fully automatic protection for hot water storage tanks and heaters.' TP valve will automatically close when emergency conditions are over.
''Water heaters are pressure tested to 300 pounds per square inch (PSI) and have a working pressure of 150 PSI."
- T&P valve will open when the pressure inside the tank exceeds 150 PSI, allowing pressure to vent safely.
-T&P valve thermostat will push the spring valve open and release large volumes of hot water if water temperature at top of tank reaches 210°F.  Resource pdf
 -Typical TP valve from Watts has a steam rating of 105,000 BTU and will work for any heater with output that is less than 105,000 BTU.
-"The T&P valve rating can only be achieved with a full sized discharge line."
-TP valve will not prevent rupture of tank that has been compromised by rust, defective weld etc, or protect a tank that is not rated for water heating.
-"T&P valve is a safety device and is not intended for continuous operation to relieve thermal expansion."

Pressure issues from heating water
Heating water causes water to expand in volume. The hotter the water, the more expansion, and the higher the pressure.
When thermostat is set to 120°F, then there is less pressure than a tank that is heated to 140°F. \
However, even 120°F can easily cause pressure that exceeds safe working limit of 150 psi.
Normally excess pressure is not a problem because it expands back out the cold water line and into the city's water main -or- into the pressure tank of water well ... where the pressure is absorbed and mitigated by the pressure controls that are required for the water supply.
Heating water becomes a pressure problem when heated water is blocked from expanding back into cold water line, createing what is called a closed system. Resource: closed system. Blockage can be caused by a check valve, pressure reducing valve, shut off valve or other obstruction in the cold water line.
Result: TP will drizzle out water whenever tank is heating.
Typically a pressure problem caused by closed system is solved by installing correctly sized expansion tank. Resource:  Read about expansion tank
High pressure can also be caused by the city or municipal water supply, often resulting in 100+ psi that causes TP valve to release short spurts of water, especially when water heater is heating.
Ideal water pressure is 40-60 psi. Use a pressure gauge on water heater drain valve and compare with outdoor spigot. Compare household pressure with nearby homes. Buy: pressure gauge
According to water heater manufacturers, the maximum pressure for home is 80 psi. Why? Anything over 80 psi risks TP releasing water, and shortened life of plumbing installation. If pressure is over 80 psi, then a pressure reducing valve is installed, along with an expansion tank Resource: expansion tank
Rural water wells have a pressure switch that can be dialed down to 40-60 psi using small wrench. Replace pressure switch if pressure cannot be controlled.Resource: TP leaking lots of hot water

Temperature issues and water heater ECO
Residential gas water heater has an ECO (energy cut off or high limit). The ECO trips when water inside tank reaches 180-188°F, sometimes requiring gas valve replacement. More recent versions of electronic gas valves generally come with reset protocol when ECO trips. Resource Troubleshoot gas valve

Residential electric water heaters have a red reset button or ECO that is located on upper thermostat. The ECO trips at 170-180°F +/-5°, shutting down electric power to elements. With electric water heaters, no damage occurs to thermostat because of ECO trip.

If the ECO malfunctions on either gas or electric heaters, or something else happens to cause runaway heating, the TP will release the high temperature water, saving integrity of heater and preventing steam explosion.

''If the temperature probe on the T&P of a residential water heater senses water temperatures of  210° F, the valve will stay open until the temperature probe cools."
The probe is at top of heater ... but cold water enters the bottom of the tank ... so it may take quite a while for the probe to cool. Result: you will have a large volume of water discharging out the TP before the temperature probe cools.
Because super heated hot water is dangerous and can cause considerable property damage, it is best to have adequate floor drain, or route TP overflow tube to outside, or into a drip pan that has a drain line leading to outdoor or to an open drain etc. In this instance, do not expect a small metal can to catch the full volume of overflow.

Footnotes, misc information.
-Commercial heaters are sometimes rated higher temperatures, with commercial thermostat range as high as 180°+.
-Heating water inside a tank causes pressure that is contained by the steel tank. "Water will not boil under pressure until the temperature reaches approximately 297° F. The energy potential in the superheated water is called latent heat energy and will flash to steam when exposed to normal atmospheric pressure. This flash to steam (steam explosion) has the explosive potential of over two million foot-pounds of energy."
-"The maximum outlet water temperature for any water heater is 210°F ( 98.5°C)." This includes residential heater, commercial heaters, booster heaters, boilers of all type etc. Resource: Designing energy efficient commercial systems .pdf
Code:

-TP valve cannot be installed so it points in upward position. Must be installed horizontal on top of tank, or aimed downward on side of tank.
-TP valve must be installed so probe inserts directly into water heater tank.
- Install TP in port located on top of water heater or side of water heater near top of tank.
-TP cannot be installed in lower part of tank (hot water rises). The probe must be located within top 6" of tank.
-If heater does not have enough ports, an extra-length TP valve can be installed straight down into a Tee that is inserted into Hot outlet, as long as TP probe reaches into tank, but does not exceed maximum 6" deep into tank.

-Each valve has a 'steam rating' or BTU per hour:
'T&P Valve must have a rating label that shows it is capable of discharging more BTUs than the heater is capable of putting into the water.'
-So if heater is rated 40,000 BTU per hour (check label on side of heater), then the TP valve must have a rating that shows it can expel more than 40,000 BTU.
-''TP valve must be marked with a maximum set pressure not to exceed the marked hydrostatic working pressure of the water heater (150 psi = 1,035 kPa) and a discharge capacity not less than the water heater Btu/hr or kW input rate as shown on the water heater’s model rating plate.'' ANSI Z21.22- CSA 4.4 and ASME. ...'' T&P valves tested under ANSI Z21.22 with ratings as certified and listed by CSA. Resource .pdf

-TP valve rating cannot exceed 150 psi F for residential water heater.
-Household water pressure cannot exceed 80 psi (50 psi is best), or TP can begin leaking water.
Buy: pressure gauge
Buy Watts telltale Water Pressure Test Gauge, 276H300

Telltale pressure gauge is left in place for a day, and marks the highest pressure so user can tell if there are pressure spikes that are causing TP valve to leak water, or other possible problems

Resources: Read about thermal expansion    TP leaking lots of hot water

-TP valve overflow tube must connect directly to TP valve and run down to at least 6 inches off floor.
-Cannot terminate near or on electric wires or junction box. Released water cannot contact person or electrical parts.

-Pipe must be approved for hot water distribution: copper, pex, galvanized, CPVC (cannot use garden hose or PVC etc).
-Overflow tube must be same diameter as valve discharge connection. Do not downsize pipe into smaller pipe.
-Overflow tube cannot have shut off valve installed, or any obstructive valve.
-No restriction, reducer coupling or valve can be installed on overflow tube.
-If water heater has condensate drain (found on tankless, power vent, heat pump, condensing etc), the condensate drain cannot be inserted into overflow tube ... the overflow tube cannot have any holes or tees or other intersections.

-Do not cap off TP valve or obstruct overflow tube.
-End of overflow tube cannot be threaded. Must be protected from freezing, and cannot be concealed from view.

-Overflow tube must pitch downward at all points. If tube has horizontal run, then it must pitch downward.
-Shall be installed so as to allow complete drainage of both the Temperature-Pressure Relief Valve and the discharge pipe.
-Can have maximum 4 elbows and max 30 feet length. Over 30 feet (9.14 m), or more than four elbows can cause restriction and reduce discharge capacity of the valve.
--- Some manuals specify maximum 15' length and 2 elbows

-If water heater is sitting inside a drip pan, overflow tube cannot be lower than top edge of drip pan.

-Tube must terminate 6" above open drain, not inserted into drain. TP valve can draw water back into water heater if overflow tube is under water.
-Some water heaters, for example under counter water heater or hybrid water heater may be installed in location that does not have available floor drain. TP cannot be inserted into a drain line for sink or washing machine etc. The TP tube can terminate 6" above a metal can. Discharge should not cause potential water damage. Homes can suffer damage if thermostat fails and TP begins releasing hot water.
-If overflow tube is terminated inside a pipe, the end of tube must be visible to observe if water is being released from tank, and there must be air gap to prevent drain water from being sucked into water heater.
-It is always best to have a floor drain, or a catch pan with minimum 3/4" line to outdoors, or terminate the TP overflow outdoors as long as freezing temperatures will not cause ice formation and blockage.
-End of overflow tube cannot be restricted, blocked or obstructed by belongings, structure, snow, ice, rising water, damaged end of pipe etc.
-Using a Temperature and Pressures Relief Valve that was subject to flood water is not advisable.

-If water heater is used to heat a secondary tank or storage tank, then that second tank must also have it's own properly sized and rated TP valve.
-If installation has more than one water heater, each heater must have it's own TP valve and independent overflow tube. Overflow tubes from multiple tanks cannot be combined into one.

-T&P valves should be inspected and tested on every service call. Twice a year recommended. ''Ensure that (1) no one is near the outlet tube, and (2) the discharge will not cause injury or damage.''
-If TP fails to reset and continues to release water, raise again slowly and see if it will reset. If not, then close cold water inlet, turn off gas or electric, let tank cool, drain down a few gallons of water, then replace TP with properly rated/sized new one.

-"T&P valve is not intended for the constant relief of thermal expansion (drizzle). A properly-sized thermal-expansion tank must be installed on all closed systems to control thermal expansion."

-TP valve is last line of safety for functioning water heater.
First line is the thermostat ECO reset button for electric heaters, and for gas, the thermostat, ECO, TCO etc depending on heater.
Resource:
How to replace TP valve
Closed system
Buy TP valves:
Replacement TP valves at Amazon
Teflon tape at Amazon
• Shall not be smaller in size than the outlet pipe size of the valve, or have any reducing couplings or other restrictions.
• Shall not be plugged or blocked.
• Shall not be exposed to freezing temperatures.
• Shall be of material listed for hot water distribution.
• Shall be installed so as to allow complete drainage of both the Temperature-Pressure Relief Valve and the discharge pipe.
• Must terminate a maximum of six inches above a floor drain or external to the building. In cold climates, it is recommended that the discharge pipe be terminated at an adequate drain inside the building.
• Shall not have any valve or other obstruction between the relief valve and the drain.\
• Shall be approved material shown below. PVC and other piping material is not approved.
☑  Copper
☑  CPVC
☑  Galvanized
☑  Pex
TP valve codePrevent explosion

If thermostat fails, it can cause run-away heating inside tank.

When water inside tank reaches boiling point, a steam explosion occurs. Water boils at 212°F – at sea level – unless contained under pressure. At 52 psi gauge pressure, water would not boil until it
exceeded 300° F
A steam explosion will occur if pressure on a rusted tank, or a weld ruptures. Water heater explosion causes massive damage.

To prevent this, a TP valve or temperature-pressure-release valve is installed on each water heater
Instead of explosion, the TP valve releases hot water and cold water automatically refills tank, causing temporary cooling
The cycle of overheated water and TP release continues until water heater is repaired.

If the tank can deliver more BTUs into the water than the TP rating, or if the TP overflow tube is not installed to code, then the pressure can build up and cause explosion.

Installing properly sized and rated TP valve, and following installation code is critical for water heater safety
Applies to all water heaters/ gas, electric, tankless, condensing, oil-fired, solar, hybrid etc....

''Why is hot water over 212° F dangerous? The containment vessel or storage tank used to store the hot water causes the danger. The tank is under pressure - the normal working pressure caused by the cold water supply. As water is heated under pressure, the boiling point rises. For example, with a nominal incoming supply pressure of 50 PSI, water will not boil under pressure until the
temperature reaches approximately 297° F. The energy potential in the super heated water is called latent heat energy and will flash to steam when exposed to normal atmospheric pressure. This flash to steam has the explosive potential of over two million foot-pounds of energy.''
Resources:
Thermal expansion
How to install electric water heater
How to install gas water heater
Leaking water heater
Thermal expansion
Overflow Tube is required
Released water cannot contact person.
TP valve code Add 6 wraps teflon tape when installing or replacing TP valve
Temperature probe must be inside water heater
Buy TP valves:
Replacement TP valves at Amazon
Teflon tape at Amazon




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