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Repair
Water heater valve |
Pressure switch Thermocouple & Thermopile Dip tube Anode Troubleshoot gas heater Troubleshoot electric heater Water hammer Low hot water pressure |
Gas
control valve Resource: Troubleshoot and replace by type of gas control valves Troubleshoot gas water heater Troubleshoot FVIR system How to light water heater How to adjust temperature Use pipe to remove gas control valve How to replace water heater gas control valve thermostat Do not remove valve from tank to replace Honeywell gas controls How to replace Honeywell gas control valve |
Gas
shut off valve Buy Brass Gas ball valve at Amazon Resource: Emergency steps for leaking water heater How to install gas water heater Water heater safety precautions |
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Ball
valve is OFF when
handle is perpendicular across
gas or water line All ball valves are same Same for gas and water lines. 1/4 rotation needed to turn ON or OFF When handle is perpendicular to line, then valve is OFF Buy:/ water 3/4" ball valve at Amazon Brass ball valve Buy:/ gas Gas ball valve |
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Drain valve Use hose cap to solve dripping drain valve How to troubleshoot and replace drain valve Buy: Buy replacement brass drain valve at Amazon Brass hose caps at Amazon |
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Replace Water heater drain
valve with ball valve Easier flush and clean out Full open position lets you insert 1/4" copper pipe flushing tool Resource: How to clean sediment out of water heater How to replace drain valve How to flush water heater/ steps3/4" ball valve at Amazon Brass ball valve Buy: parts to make this drain valve Dielectric nipples at Amazon 3/4" ball valve at Amazon 3/4" pipe to 3/4" garden hose |
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Plastic
tank rinser Works with ball valve shown above Buy: Tank rinser at Amazon Resource: How to replace drain valve with ball valve |
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Make
a flush
tool Works with ball valve 36" aluminum tube or plastic tube connects to garden hose. Remove drain valve to insert tool -or- install full-flow ball valve shown above Tube inserts through ball valve opening. Make tool using 3/8" flexible copper pipe Buy: 3/4" Hose barb adapter at Amazon Hose adapter to 1/4" compression No-rust hose shut off at Amazon 3/8" clear hose at hardware Hose clamp at hardware |
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Sharkbite
ball valve for pex water line Hot or cold installation Push fitting... push pipe into fitting Pex polybutylene pipe is popular for some installations because it is quick and easy, reliable, not overly vulnerable to low temperatures, can be retrofit into old construction with minimal effort, can be installed in new home very quickly, and is low cost Buy: Sharkbite ball valve at Amazon Sharkbite water heater connection |
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Anti-siphon
valve/ attach to outdoor spigot Install on each outdoor spigot. Then attach garden hose to valve. Prevent water from being drawn into home from outdoor hose Each time water is turned on inside home, the pressure from running water can draw water into plumbing pipe from garden hose Never leave end of hose in a swimming pool, pond, or puddle of water Buy: Anti-siphon valve at Amazon |
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TP
valve / temperature-pressure
valve Mechanical 2 in 1 protection against excessive pressure and excessive temperature. TP valve will release water when conditions exceed TP valve rating, causing cold water to enter tank. This reduces both pressure and temperature. TP valve automatically closes when emergency conditions are over. Lift and gently lower TP valve once each year. Residential water heaters are pressure tested to 300 pounds per square inch (PSI) and have a working pressure of 150 PSI. T&P valve will open when the pressure inside the tank exceeds 150 PSI, allowing pressure to vent safely. T&P valve will open if water temperature at top of tank reaches 210°F which is maximum allowable temperature for any water heater. TP valve must be rated for more BTU than tank rating so release of hot water can outpace ability of tank to heat more hot water.... standard TP valve will have a 'steam rating' of 100,000 BTU. If tank is rated more BTU, for example 150,000 BTU as seen on label located on side of unit, then a TP must exceed BTU rating of tank. Buy: TP valves: Replacement TP valves at Amazon Teflon tape at Amazon Resource: How to troubleshoot and replace TP valve TP valve code |
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Pressure
gauge on drain valve/ and compare with outdoor spigot/ Reasons why: 1) Problem with low water pressure Use pressure gauge on drain valve, and outdfoor spigot to tank pressure and household pressure. This will indicate if pressure problem is before water heater, at water heater, or after. Water pressure cannot exceed 80 psi (50-60 psi is typical). High pressures can cause TP to leak water. Resource: 5 Steps to determine low hot water pressure TP valve leaking lot of hot water 2) Pressure over 80psi can damage water heater/ pipes/ plumbing/ pumps etc Can also shorten life of plumbing fixtures, and faucet cartridges Can shorten life of water well pump, etc 3) High incoming water pressure can push hot water out of tank quickly, so it appears the heater is running short of Hot Solution for high pressure: install pressure reducing valve, along with expansion tank. Buy: Water pressure gauges Watts telltale Water Pressure Test Gauge, 276H300 Telltale pressure gauge is left in place for a day, and marks the highest pressure so user can tell if there are pressure spikes that are causing TP valve to leak water, or other possible problems Buy: Pressure gauges at Amazon Temperature pressure gauge |
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Permanent pressure gauge |
Install
Permanent
pressure
gauge on cold
water line Pressure over 80 psi can damage tank and shorten life of plumbing fixtures 1/4" iron pipe thread Buy: Pressure gauges at Amazon Temperature-pressure gauge Temperature pressure gauge at Amazon 3/4" to 1/4" brass adapter |
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Permanent pressure gauge |
Pressure
gauge for Pex pipe Pressure over 80 psi can damage tank and shorten life of plumbing fixtures Buy: Pressure gauges at Amazon Sharkbite pressure gauge at Amazon |
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Temperature
gauge Permanent install on hot pipe leaving water heater. Temperatures over 135° can burn and scald skin. Higher temps pose greater risk. scald chart .jpg Suggested temperature by usage .jpg 140° is used to kill bacteria, most residential water heater thermostats have high temp range 150°, while commercial tanks can deliver 180°. Elderly and very young, or people with sensation loss in extremities may not respond to danger before injury. Temperature increases pressure: FYI: for a closed system: Water confined to a storage tank or piping system, when subjected to a temperature rise of 10°F (increasing from 75° to 85°), increases pressure from 50 psi to 250 psi ... Normal system without check valves etc: Water expands approximately 2% in volume for a 100°F temperature rise (from 40°F to 140°F) Buy: Winters Temperature gauge Temperature-pressure gauge for boiler 1/2" to 1/4" brass adapter Pocket thermometer Use brass adapter... stainless can deteriorate if water is softened |
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Reduce
pressure with
expansion tank
Pressure over 80 psi can damage water heater and pipes over time. 150 PSI maximum allowable working pressure on residential water heater, but water pressure increases when heated. Install expansion tank anywhere on cold water line, between any check valve or pressure reducing valve and water heater Hot water will expand back into water line and then into expansion tank, preventing long-term damaging to pipes and fixtures and water heater Closed system: Water confined to a storage tank or piping system, when subjected to a temperature rise of 10°F (increasing from 75° to 85°), increases pressure from 50 psi to 250 psi. Normal system without check valves etc: Water expands approximately 2% in volume for a 100°F temperature rise (from 40°F to 140°F) ....40 gallon water heater, water being heated to its thermostat setting will end up expanding to about 40.53 gallons. Buy: Expansion tanks at Amazon Resource: Expansion Tank Installation pdf Closed system / pdf |
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Pressure
reducing valve High pressure over 80psi can damage water heater and plumbing Install expansion tank, and/or pressure reducing valve Pressure reducing valve is installed on cold water supply line to regulate and stabilize flow pressure FYI: for a closed system: Water confined to a storage tank or piping system, when subjected to a temperature rise of 10°F (increasing from 75° to 85°), increases pressure from 50 psi to 250 psi ... Normal system without check valves etc: Water expands approximately 2% in volume for a 100°F temperature rise (from 40°F to 140°F) Buy: Pressure reducing valves Pressure regulating valves at Amazon Resource: Watts pressure reducing valves/ pdf |
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Measure water pressure over time For people wanting to know about water pressure spikes over time, a pressure logger can be used. This can be useful if water heater or plumbing fixtures fail frequently due to high water pressure. Always check the obvious first: -Water softener can deplete the anode rod, resulting in rusted tank and early demise of heater. -Stray current corrosion, where electrical items are grounded to water pipes that connect to water heater cause water heater failure.. -Check with neighbors if they have similar plumbing failures due to suspected high water pressure. -Check for closed system, where home has check valve or other restricting valve installed on water line, causing extremely high water pressures when tank heats water. Hot water expands when heated. There is almost no compression with water, so pressure backs up into water lines. Normally pressure from heating water is pushed back into the main line on street, or back into the pressure tank on water well. Check valve or one-way valve such as pressure reducing valve will caused closed system, requiring expansion tank. Buy: Water pressure logger Pressure loggers Pressure and temperature logger Resources: Read about closed system Anode rods |
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Amtrol Pressuriser is designed to increase water pressure in single and multi-family dwellings. The pump, digital control and tank are engineered specifically to boost city water pressure by up to 50 PSIG | Pressure
increasing valve Low pressure less than 20-30 psi can cause plumbing problems. Tankless water heater might not activate Home might not be able to run water on upper floors. Resource: How to increase pressure using pressure reducing valve |
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Household
water meter A main water meter is approved by the water supplier and connected directly from the water main located as close as possible to the properties’ title boundary. Only approved contractors are allowed to install household Water Meter that measures usage from supplier However, you can install water meter on outdoor hose or other location inline, or portable on your water supply without getting approval from the water supplier. This can assist you for billing a rental located on property, or to check if the main water meter is accurate Buy: Water meter/ flow meter Water meter with digital output Water meters at Amazon Resource: Water meter installations |
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Main
household shut off valve Open meter box. Dig down in soil on house side of meter. Rotate valve 1/4 turn so handle is perpendicular across line. Use water key or channel locks etc Emergency steps to turn off leaking water heater Leaking water heater Buy water key at Amazon Water keys at Amazon |
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Gate
valve or ball valve/
Shut off Installed on cold side of water heater Size 3/4" Install on cold water side. Open hot tap and let run for a few moments. then feel both pipes on top of water heater. Cold side will feel cooler. Resource: How to solder pipe Buy: 3/4" ball valve at Amazon Brass ball valve Shop Amazon - Industrial and scientific |
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Automatic
water heater shut off valve Automatically shuts off water in case of water leak Set detector in water heater drain pan Plug transformer into 120Volt outlet Lead free brass Buy: Water heater shut-off at Amazon Floodsafe shut-off Water detectors at Amazon Resource: Onsite Pro FS1NPT manual Watts automatic shut off valve sell sheet Watts automatic shut off valve manual |
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Backflow
preventer valve Not used on water heaters, but can be part of household plumbing Backflow preventer is required for connecting irrigation system or sprinkler system to household water pipes. This prevents indoor water use from drawing water from sprinkler pipes back into household water pipes. Swimming pool, or outdoor ponds: If water hose is left in pool or pond or puddle of water, then water use inside home can draw pond water back through water hose and into home water pipes. Install backflow preventer Buy: Backflow preventer |
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Back-pressure
relief valve Relieves pressure when unit is heating, on plumbing systems where a check valve is required on cold water supply line. To be plumbed over open-site drain. Buy: Back pressure relief valves at Amazon |
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Swing check valve One way valve: Lets water pass one direction, but not other direction Why is this important? Recirculation system loop can draw cold water into hot pipe causing cold flashes during shower. Bad swing check valve can cause crossover: Crossover Swimming pool, or outdoor ponds: If water hose is left in pool or pond or puddle of water, then water use inside home can draw this water back through water hose and into home water pipes. Install backflow preventer shown above. Install this type check valve in horizontal position Buy: sharkbite check valve Swing check valve at Amazon Install swing check valve |
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Check
valve for sump pump Not used for water heater One way flow. Stops water from flowing other direction. This type Check valve is installed on sump pump drain line so water does not run back into sump This type valve is not rated for household water lines, and will break loose and cause massive water leak. Use swing check valve shown above for household pipes Buy: Buy check valve at Amazon 2" PVC solvent weld check valve |
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Recirculation
crossover valve Each recirculation system has one-way crossover valve The valve comes as part of recirculation system Take apart and clean with white vinegar Buy: Replacement crossover valve Recirculation pump Resource: Water heater recirculation system + troubleshoot Noisy recirculation pump: Install air vent to keep air out of pump impeller Take apart and clean pipes and pump with white vinegar |
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Air
vent/ Eliminate air
build-up in water line Add air vent to high point on plumbing At high temperatures, gasses are release from water ... release of dissolved gas can create air pockets and air locks in plumbing systems. The spurts of air or gas when opening a hot water faucet can be attributed to the release of dissolved gasses in the water. Eliminate banging pipes caused by air inside line Frequently found with recirculation systems so pump lasts longer, runs quieter Air in water heater... You can take care of air or gas that is generated in the heater when heater is unused for weeks at a time by adding a vent at the top. This is done by installing a "T" in the hot outlet so that the side port on the "T" is facing sideways. Now take your hot water to the house from the side port. At the top port, bush down so you can install a float vent. With hard water, the vent will plug periodically: clean with white vinegar Required with solar installation Buy: Air vent/ Float vent 1/2" to 1/4" brass adapter Use brass adapter... stainless can deteriorate if water is softened Resource: Air vent .pdf |
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Spirovent is much higher
cost but designed to remove
air from a
relatively fast flowing stream, while a standard air vent shown above
isn't. Buy: Spirovent Resource: Spirovent pdf |
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Mixing valve Different temperatures for different parts of house Very hot water for laundry room, regular Hot water for rest of house Rotate knob to select temperature Requires separate pluming lines to each area of house Resource: How to save hot water using mixing valve Installation pdf Buy: from my affiliate links: Mixing valve kit at Amazon Water heater mixing valves at Amazon |
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Vacuum
relief valve Vacuum relief valve opens when pressure drops. Air is admitted into line to prevent tank from collapsing Required on solar water heater installation and marathon polybutylene tank Buy: Buy vacuum relief valve at Amazon |
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Marathon
Vacuum relief
valve Marathon tank is non-metallic, and might be susceptible to drop in pressure in conditions where steel tank would not be affected Resource: Review marathon water heater Rheem Marathon parts list Marathon troubleshoot walk-thru/ pdf |
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"Water hammer is the destructive forces,
pounding
noises and vibration
in a piping system when water flowing through a pipeline is stopped
abruptly. When water hammer occurs, a high intensity pressure wave travels back through the piping system until it reaches a point of some relief. The shock wave will then surge back and forth between the point of relief and the point of stoppage until the destructive energy is dissipated in the piping system. Example: 1/2 ˝ copper pipe with 5GPM flow (7.2ft/sec.) – sudden stop. Pressure rise of approximately 412 psi Example: 3/4˝ copper pipe with 5GPM flow (3.3ft/sec) – sudden stop. Pressure rise of approximately 188 psi Resource Read about water hammer Trigger Start Torch |
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Delime
tankless yearly Tankless heat exchanger is prone to scale build-up, and must be delimed each year. Error code IL means delime. Deliming will not restore full efficiency. Read research Resource: How to delime tankless water heater Maintain water heater 2012/ pdf Delime-tankless-water-heater.pdf Rheem-De-lime-tankless/ pdf Buy project materials Tankless flushing kits Tankless service valves Submersible pump Filter washers at Amazon Washing machine hoses at Amazon You need service valves and pipe parts, 1-2 washing machine hoses with female connection both ends, circulation pump, and find 5 gallon bucket along road, plus buy 2 gallons white vinegar at grocery store. Takes 45 minutes |
Applies to gas and electric water heaters Larger image Read more about how to flush water heater each 6 months |
Control
odor by adding Hydrogen Peroxide
regularly Read more about anode odor problem at pro water heater forum Install ball valve on Hot side so you can pour in peroxide Hot side will allow peroxide to enter top of tank. (cold side will put peroxide at bottom) Applies to gas and electric heaters. Turn off power to water heater: Let tank cool so hot does not explode out ball valve Shut off cold water to tank. Open bathtub hot side to release pressure. Leave bathtub valve open until finished. This will tell you when tank has refilled and ready to apply power. Drain 2 gallons from tank Add 2 pints harmless Hydrogen peroxide to water heater. Let stand for 2 hours. H2O2 is easy to flush out, and generally harmless to people. Can be used as mouthwash, read label on hydrogen peroxide bottle. Do not use clorox. CLOROX is NOT used for this purpose since it cannot be easily flushed out, and bleach odor can last weeks or longer coming out each tap for extended period of time. Then drain tank to flush hydrogen peroxide. Refill completely until water is coming out of bathtub drain, then turn on water heater. Applies to gas and electric heaters. Buy parts to make this drain valve Di electric nipple Ball valve at Amazon Lead-free ball valve at Amazon Plastic funnels at Amazon |
Watts
makes wide variety of household plumbing accessories Buy: Watts / water heater pressure Watts / filtration Watts / misc |
Hot side and cold side heat trap nipples |
Water
heater valve making
noise??? Might be heat trap nipples or inserts Resource: New water heater making noise Water heater sounds like it's running water Water heater recirculating pumps Buy: Pex-lined di electric nipples/ at Amazon |
2-pole
and 3-pole contactors Use 2-pole for household 120Volt and 240Volt circuits. Use 3-pole for 3-phase, or multiple household loads. Resource: Contactors |
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General
3-phase motor wiring All 3 wires are needed to run 3-phase motor Contrast: 240Volt household motor requires 2 Hot wires. Color code for 3-phase wires varies by country, and by application Motor is switched on-off by contactor or motor starter etc Resource: What is 3-phase How to wire 3-phase timers and contactors |
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3-pole
contactor Control 3-phase using contactor Resource: How to wire 3-phase timer 3-pole contactors Contactors and relays |
Buy Electronic parts Industrial supplies Tools and home improvement Home and garden Hayward pool Pentair pool Southwire electric |
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Buy
Tools DEWALT Black and Decker Stanley SKIL Makita Porter-Cable Bosch Irwin Hand tools Klein hand tools Fluke electrical testing Dremel hobby tools Campbell Hausfeld air powered Tekton automotive Powerbuilt automotive Saws and saw blades |
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Resource: Compare box timers DPDT timers Intermatic Control water heater w/ Z-wave |
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Resource: Intermatic control centers: and parts Digital control centers and parts Tork control centers and parts Subpanels All control centers and parts Enclosures |
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Resource: Programmable timers Countdown timers Off delay timers On delay timers Timer modules Din rail Twin & one-shot Woods Intermatic Tork |
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Recirculation systems |
Buy
from my affiliate links every time/ thanks: Amazon As an Amazon Associate I earn from qualifying purchases Enter Amazon from any link on my site, fill cart with any item ... purchases pay small commission E-mail: geno03245w@gmail.com My response might end up in spam folder, check email folders Waterheatertimer on Twitter Message thru facebook |