Home
Search waterheatertimer.org / all results
search using google
Search using Find button  

 Tweet button  
Electric boxes and Enclosures
Electric boxes
Code, advisories, safe electric practice for boxes/ enclosures
For household 120-240 volt power:
-Use only approved 600 volt cables, wires, enclosures, boxes, conduit etc for household 120-240 volt.
-Extension cords are not rated 600 volt, and cannot be used for permanent in-wall wiring.
Resources Extension cord code
-Do not use makeshift, homemade boxes that are not rated for household voltage.
-Correct box must be used for application ... a light fixture or fan requires round or octagon box ... cannot use switch box, or square junction box for light fixture ... cannot use round, octagon, or square junction box for switch and outlet.
-All enclosures and boxes require a cover that is made to fit box, and must sit flat and tight against box.
-Missing knockout holes must be filled.
-Keep enclosure door or cover in place and closed to contain spark and potential fire hazard.
-Box cannot have vent holes or heat fan installed where air supply can feed a potential fire. 
-Never solder household wiring connections. High heat from resistance, caused when amperage gets pushed through the wire by voltage, will melt solder and cause potential hazard.
-Use only approved 600 volt wire connectors. Never reuse old wire connectors.
-All enclosures, wiring, conduit etc must be attached firmly to structure, and located so cannot be damaged by lawn equipment etc. and best if located away from high heat, exposure to sun. Heat will cause deterioration of electrical installations.
-Enclosures require ground wire to be present and connected to all devices, equipment etc. Metal boxes and enclosures require connection to ground wire. Plastic boxes do not require grounding.
Resources: Safe electric wiring/ for boxes and enclosures     Color code for wire

Low-voltage structural wiring (doorbell, communication, TV etc):
-Never include low-voltage 'structural wiring' inside same enclosure, conduit, raceway or box as household voltage.
-Low voltage structural wiring and household wiring must be electrically separated to prevent insulation failure from energizing low voltage wires, cause fire and safety hazard.
-Structural wiring can be run inside walls, does not require enclosure, box conduit etc except for installation convenience, weatherproofing, reliability, organization, access to splices and connections etc.
-Household 120-240 volt wiring cannot be soldered ... but low-volt structural wires can be soldered when needed.
Resource: troubleshoot low voltage doorbell
Buy electric wiring Book
Black and Decker Complete guide to wiring
NEC books
Dewalt plumbing/ electrical codes
Basic electric book
National electric code guide/ illustrated
Lineman's and Cableman's Handbook

Resources;
Basic house wiring
Safe electric wiring
Enclosures for timers, relays, contactors, delay timers etc

Larger image
Heavy-duty Intermatic enclosures will fit the T100 series, ET series, etc
Indoor-outdoor enclosure/ metal or plastic
Rated for electrical wiring ... with four 1/2-3/4" knockouts for electrical wiring ... 9-3 ⁄8" x 5-1 ⁄2" x 3-5 ⁄8" space to install Intermatic timer ... or install your own electrical controls ...
Attach all enclosures and electrical equipment and wiring firmly to structure, locate where installation cannot be damaged or impacted by equipment, locate above anticipated snowfall and preferably in location out of direct sunlight or excessive heat that will deteriorate any electrical installation.
Buy:
Nema 3R weather resistant metal enclosure
Nema 3R weather resistant plastic enclosure

Additional Resources:
T100 series
ET series
Freeze controls
Defrost series
Air controls
EH series water heater timer

Larger image
9-3 ⁄8" x 5-1 ⁄2" x 3-5 ⁄8"
Enclosures can be used for timers or for other electrical for electrical control center...
Shown are several devices mounted to din rail. The din rail must be firmly attached to enclosure.
Delay timers will fit if mounted directly to metal box, and not din rail.
Note that the LY2-LY3 15 amp relays are rated 10 amps for 2 and 3-pole relays. And 5 amps for LY4 4-pole relay.
Buy:
2T511GA Nema3R enclosure at Amazon
10 amp Relays
10 amp LY2 relays
LY3 relay
120 volt LY2
15 amp Din rail timer
Din rail Fuseholder
Resources:
Din rail timers
Off Delay timers
On delay timers
Build 3-phase astronomic timer
Build 2-speed timer for pump, motor etc
Intermatic enclosure with relay and contactor
Larger image
Another image
Contactor, open-frame relay, and small relay with base will fit into Intermatic metal and plastic enclosures, but not the smaller Grasslin enclosures.
Note that a 30 amp power relay, or switch, or contactor has safe maximum 80% rated value, or 24 amps. For 30 amp circuit, must use 600 volt, 10 gauge solid copper wire. Never undersize wire or use extension cord for permanent wiring.

Buy:
2T511GA Nema3R enclosure at Amazon
Siemens 30 amp power relay
30-40 amp Contactors

Resources:
Contactors and relays
How to wire open frame relay
Build a 2-speed motor control
Metal Enclosures/ Ground screw in box/ For timers, equipment. indoor/outdoor
2T2485GA enclosure
2T2485GA Nema 3R
Outside: 9-3/8x 5-1/2 x 3-5/8
Rubber seal
Standard Metal indoor beige
Buy:
2T2485GA at Amazon
2T511GA enclosure
2T511GA Nema 3R weather resistant
Outside: 9-3/8x 5-1/2 x 3-5/8
Rubber seal
Standard Metal outdoor gray
Buy:
2T511GA at Amazon
Intermatic metal enclosure
2T2040GA Nema 1
Indoor enclosure
Outside: 7-3/4 x 5 x 3
Standard Metal indoor gray
Buy:
2T2040GA grey at Amazon
2T511GA enclosure
2T2331GA Nema 3R
Outside: 9-3/8x 5-1/2 x 3-5/8
For T100CR and t1400BR
Buy:
2T2331GA at Amazon
2T2331GA
Discontinued?
2T2293GA Nema 3R

Outside: 12.5 x 8.25 x 3.8
Metal outdoor gray
Buy:
2T2293GA at Amazon
Substitute
Arlington / 12 x 12 x 4
Plastic enclosures/ Box does not need grounding/ For timers, wifi, indoor outdoor
Intermatic enclosures
Buy 2T2502GA Nema 3R
Outside: 9-3/8x 5-1/2 x 3-3/4
Plastic outdoor beige
Buy:
2T2502GA beige at Amazon
Intermatic 2T2500GA
2T2500GA Nema 3R
Outside: 9-3/8x 5-1/2 x 3-3/4
Plastic outdoor gray
Buy:
2T2500GA grey at Amazon
Square D
Intermatic metal enclosure
Grasslin timer box
Outside: 10 x 6-1/2 x 3-3/4
Inside: 7-3/4 x 4- 3/4 x 3 deep
Grey Plastic Nema 1
Plastic indoor gray
Buy:
E150 Indoor at Amazon
Intermatic metal enclosure
Grasslin
Outside: 10 x 6-1/2 x 3-3/4
Inside: 7-3/4 x 4- 3/4 x 3 deep
Grey Plastic Nema 3R
Rubber seal
Plastic outdoor
Buy:
E200 Outdoor Amazon
Intermatic E300 enclosure
Grasslin
Outside: 8-3/4 x 6- 5/8 x 2- 7/8
Grey Plastic Nema 3R
Plastic outdoor
Buy:
E300 compact Amazon
Misc enclosures
Enclosure for EH40 timer
2T2926A Nema 3R
Outside: 9-3/8x 5-1/2 x 3-3/4
4 x 3-1/2 see-thru door
Plastic outdoor gray/ see thru
Buy:
2T2926A with timer included

Bud Industries with clear door
Intermatic 2TP3352A
Discontinued?
2TP3352A Nema 3R
Plastic outdoor beige
Buy:
2TP3352A with timer included

Resource
Intermatic-P1103FE-24-hour

2T308A enclosure
2T308A indoor with lock
Gray flush finish
Adjustable mounting bracket
Buy:
2T308A at Amazon
Cam lock for enclosures
2T2365GA enclosure
2T2365GA indoor with lock
Gray flush finish
Riveted mounting bracket
Buy:
2T2365GA at Amazon
Cam lock for enclosures
 

Bud Industries junction boxes
Buy: various brands:
Bud Industries boxes at Amazon
Boxes from Attabox
Arlington boxes at Amazon
Hammond project boxes
Lynn electronics enclosure
Leviton structured media
Electric enclosure
Do not fit Intermatic timers
Control centers for timers plus circuit breakers, GFCI, outlets etc/ heavy duty outdoor
For more info: Control centers and manuals
Intermatic Nema 3R heavy-duty, weather resistant, indoor-outdoor metal enclosures
Intermatic T30000R5Control centers are a versatile and adaptable subpanel that receives power from the main breaker panel.
They come with or without timers. Some models have 4 to 8 circuit breaker spaces.
Intermatic Nema 3R control center enclosures have wide variety of options:
... with ample space for wiring (4-1/2" deep), various widths, 3-5 knockouts for adding ordinary switches and outlets, including GFCI and home automation ... they support installation of Intermatic programmable and mechanical timer(s), and an adapter for Tork and other brand timers ... you can add other items like low voltage transformer such as LED driver etc ... some models have freeze control override .... all models have numerous 1/2-3/4" knockouts for multiple runs of conduit, including low voltage lines for pathway lights and swimming pool lights.
Buy:
Enclosure with no breaker spaces
Enclosure with 8 breaker spaces
Intermatic control centers
Resources
Intermatic control centers: + dimensions, manuals and parts
How to wire control centers
Which breaker for Intermatic control center

Optional resources
Freeze control centers and manuals
Digital control centers/ Including Z-wave
Intermatic/Grasslin enclosures/ pdf 2.4Mb
Intermatic Enclosures and accessories/ pdf
Enclosure ratings

Buy:
T10000R at Amazon
PE10000 enclosure

Resource
Sell sheet
12" (30.5 cm) high x 12" (30.5 cm) wide with latch x 4-1/4" (10.8 cm) deep

Buy:
T21000R at Amazon
16-3/4" high x 18-7/8" wide x 4-3/8" deep/ 4 breaker spaces

Buy:
T30000R at Amazon
16-1/2" (41.9 cm) high x 10-7/8" (27.6 cm) wide x 4-1/4" (10.8 cm) deep/ 8 breaker spaces

Buy:
T40000R at Amazon
20-3/4" (52.7 cm) high x 12-3/4" (32.4 cm) wide x 4-1/4" (10.8 cm) deep/ 8 breaker spaces

Buy:
T40000R4 at Amazon
20-3/4" high x 12-3/4" wide x 4-1/4" deep / 8 breaker spaces
Control centers for timers plus breakers, outlets etc
For more info: Digital Control centers and manuals

Buy:
PE10000 at Amazon
14.75" x 14.75" wide x 4.25" deep

Buy:
PE20000 at Amazon
16.5" x 107/8" wide x 4.25" deep/ 4 breaker spaces

Buy:
PE30000 at Amazon
22" x 14.75" wide x 4.25" deep/ 8 breaker spaces
/ 8 breaker spaces will fit up to 8 - 120 volt single breakers or 4 - 240 volt double breakers or combination of each
Resources:
How to wire control center
How to wire subpanel

Buy:
PE40000 at Amazon
26" x 18" wide x 5.5" deep/ 8 breaker spaces
124t2530a breaker base
Larger image
Replacement circuit breaker base for Intermatic control centers.
**Use din-rail-mounted breaker as option for other brands enclosure Din rail breaker

Buy breaker bases:
124TP2608A 4 spaces
124T2530A 8 spaces
Buss bar
Grounding Buss bar
Din rail mounted circuit breaker
Resources:
How to wire control center
Fuseholders
Match wire and breaker
Figure volts amps watts
How to wire subpanel
Intermatic circuit breaker
120 volt 1" wide breaker
240 volt 2" wide beaker
Buy:
Siemens circuit breakers
Resource
How to replace circuit breaker

Intermatic clock motor

Buy:
240 volt clock motor
120 volt clock motor

Resource
List of other parts
156T1961A tripper
Minimum 1 hour on-off
Up to 12 sets ON-OFF trippers on dial
Buy:
156T1978 trippers Amazon
Resource
How to disassemble, clean and repair timer
45EG20AF contactor
Contactor shown is safe for 1 residential water heater.
Pull boxes/ metal
DPST contactor bolted into a 6x6x4 enclosure using #8-32 bolts
All boxes must be secured firmly to structure. All equipment inside enclosure must be attached firmly to enclosure. Metal enclosures must be grounded.
Buy:
6x6x4 Metal box
: has knock-outs for 1/2 and 3/4" ... must drill 1/2" hole for fuseholder, bolt holes to hold contactor,
threaded holes for 10-32 ground screw, metal box must be grounded.
Indoor 6x6x4 metal pull box with cover and knock-outs/ Raco
Indoor 6x6x4 pull box with knockouts on 4 sides/ Wiegman
Indoor 6x6x4 pull box with knockouts on 4 sides/ Hoffman

Indoor/ hinged door 10x10 x 6 / Bud Industries
Indoor / hinged door/ 6x8x4 box / Bud Industries

Bud industries boxes at Amazon
Arlington boxes at Amazon
6x6x4 enclosure Junction boxes/ Plastic
6x6x4 PVC-type electrically-rated box:
no pre-drilled holes... must drill holes for Wire connections, 1/2" hole for fuseholder, and 3/16" holes for bolts to hold contactor.

Plastic box does not need ground screw connected to box

Buy:
tapered drill bitCantex 6x6x4 PVC plastic enclosure with cover at Amazon
Thomas and Betts 6x6x4 plastic with cover at Amazon
Bud industries 11x7x5 box no knockouts
Tapered drill bit 1/4"-1-3/8 holes
More Brands
Bud Industries box
Bud Industries
8 x 10 x 4 Electric box
10 x 10 x 4 Electric box
Wiring and controls
Buy:
Bud Industries 8x10x4
Bud Industries 10x10x4
Bud Industries boxes at Amazon

Arlington electronic enclosure

Arlington
12 x 12 x 4 Electric box
Wiring and controls
Buy:
Arlington choose sizes/ 12 x 12 x 4
Arlington 7 x 8 x 3.5
Arlington boxes at Amazon
6x6x4 pull box
6" Pull box
Junction boxes for conduit and wiring
Buy:
6x6x4 best value
Raco 6x6x4 metal pull box
Wiegman 6x6x4 pull box
Hoffman 6x6x4 pull box
Adamax raintight enclosure
Raintight 6x6x4 box
Pull boxes
Project box
Project box/
Plastic / aluminum

Electronic projects
IP65 outdoor box ... hide valuables
Buy:
Project box
Hammond project boxes
Aluminum enclosure
Altelix enclosure
Altelix Nema3R polycarbonate indoor-outdoor
1/2 3/4 KO on bottom of enclosure
Buy:
Altelix enclosures
12x8x4 Polycarbonate
Polycarbonate enclosures
Honeywell enclosures


Fiberglass enclosures/ for durability/ indoor/outdoor
With aluminum mounting plate
tapered drill bitBuy:
Fiberglasss enclosures
Tapered drill bit 1/4"-1-3/8 holes
Fish bit

Resources
Delay timer wiring
Contactors
Leviton media box
Leviton
Structured media box
Media/ not rated for household electrical connections.
"Structured Media Enclosures terminate home-run wires from wall outlets and provide a distribution point for voice, data, and video wiring in a residence or multiple dwelling unit. UL Listed for fire and burglary systems." Manual
Buy:
Leviton 24" with 1/2" plywood
Leviton structured enclosure
Lynn electronics enclosure
Cable enclosure
Legrand media box
Legrand
structured wiring ... Media/ not rated for household electrical connections.
Buy:
Legrand 14"
Legrand enclosure
Electric enclosures
Grounding Buss bar
Cabletek enclosure
Cabletek
Nema 4x enclosure
Enclosure w clear cover
Clear cover for easy access, viewing electrical timer, monitor a counter, meter, indicator light, temperature sensor, etc.
Buy:
Clear cover enclosures


Dustproof enclosures
Buy
Dustproof enclosures


Other enclosures
Nema 4X harsh weather enclosure
Yellow enclosure
Cabletek enclosure
Cantex junction boxes
PVC junction boxes
Schedule 40 junction boxes
Do not require grounding or bonding
No knockouts... must drill hole
Buy:
Cantex junction boxes
Thomas and Betts junction box
Neiko tapered drill bit 1/4"-1-3/8 holes
Resource
Cantex Junction box size chart/pdf

waterproof project box
Waterproof/ dustproof Enclosure
waterproof except where additional holes are drilled
Buy:
Uxcell junction boxes
Nema 4x enclosure
Cabletek enclosure
LeMotech dustproof enclosure

waterproof cable glands
Waterproof cable glands

Buy:
Waterproof cable glands
Cable gland washer


 Hubell outdoor box
Hubbell outdoor box

Buy:
Hubbell Bell aluminum outdoor box
Aluminum outdoor boxes
Hubbell plastic outdoor box
RAB boxes and outdoor lighting
Weatherproof covers


IP65 enclosure
IP65 waterproof enclosures
Buy:
IP65 enclosure
Outdoor pvc enclosure
Cantex waterproof
Nema 4x weatherproof enclosure
Outdoor waterproof box


Outdoor rated receptacle
30-50 amp outlets
Buy:

Outdoor rated receptacle
Reliance controls

Resources:
How to wire 240 volt outlets
How to wire transfer switch


Air conditioner disconnect
For any 240 volt applications where both hot wires can be disconnected ... this ensures safety when breaker box is not within sight-line of equipment.
Required by code for air conditioners. Can be used for pool pumps, motor loads etc. With or without fuses.
Buy:
Air conditioner disconnect
RV panel
RV Panel

Buy:
Connecticut electric
RV electric Panel
Siemens
Outdoor rated receptacle
Reliance controls

Resource
How to wire 240 volt outlets
How to wire subpanel
How to wire transfer switch
Adapter brackets
Intermatic 22T535GR
Intermatic adapter
6" tall x 5" wide x 2" deep
Buy:
22T338GR at Amazon
22T338GR bracket
Mount T100 series Intermatic timer, or ET series to surface or inside larger enclosure
Or surface mount timer inside larger enclosure
Depth needed about 3"... will work in 4" deep enclosure

IAP adapter
Snaps into any Intermatic enclosure
Install a Tork timer into Intermatic box
Buy:
IAP adapter

Water resistant plastic box for Christmas light controls... power strip etc  
I glued board onto plastic....
Installed Surface-mount circuit breaker
Din rail timer
2 delay timers to flicker lights

Buy:
Surface mount circuit breaker
10 amp Relays
15 amp Din rail timer
Din rail Fuseholder
Off delay timer
Twin timer
Resources
How to wire AH3 delay timer
How to wire twin timer
How to wire Twin timer


Larger image
Larger image2

Buy:
Large-medium-small electric cord box
Socketbox
Raintight enclosures
Resources
How to wire AH3 delay timer
How to wire twin timer

Square D enclosures, breakers, subpanels

Buy:
Square D enclosures

Resource:
How to wire subpanels
Industrial quality, gray enamel coating,
5.125 x 3.25" x 3" high,
with four 1/2" knockouts,
and 14 pre-threaded 8-32 holes in bottom for attaching various configurations of relays or electrical equipment,
plus 2 holes in bottom for attachment screws or bolts, no drilling needed
Comes with four 8-32 bolts, 2 for cover and 2 to hold relay or contactor
Photo taken in my office with phone and white paper, photoshopped/ cut out, insert white layer at 80% opacity

Buy from my affiliate links
Magnecraft box and cover
Magnecraft w199 relays at Amazon
Siemens power relays at Amazon
Power relay
Purpose of relay vrs contactor

Contactor is on or off, SPDT
Heavy-duty open frame Relay has 2 sets of points, DPDT, when one set of points is ON the other is OFF, and then reverses when coil is activated.
Coil voltage 24, 120, 240

Buy from my affiliate links
Magnecraft box and cover
Magnecraft w199 relays at Amazon
Siemens power relays at Amazon

Resources:
How to reverse motor with switch
Difference between contactor and relay
Relays for DC motors and solar panels
Control motor with 2 switches
Start two motors at different times
Make a 2-speed timer

Large image
Box with power relay
Install with 8-32 bolts in pre-tapped holes
Select voltage needed to control coil, 24 120 240 volt

Buy from my affiliate links
Magnecraft box and cover
Magnecraft w199 relays at Amazon
Siemens power relays at Amazon
Packard contactor 2-pole 40 amp contactor
With removable dust cover on top.
Contactors.
Select voltage needed to control coil.
Buy 2-Pole 40A resistive
120Volt coil At Amazon
240Volt coil At Amazon
24 volt coil at Amazon
Mars 2-pole and 3-pole contactors at Amazon

Large image
Box with contactor
Install with 8-32 bolts in pre-tapped holes
Select voltage needed to control coil.
Buy 2-Pole 40A resistive
120Volt coil At Amazon
240Volt coil At Amazon
24 volt coil at Amazon
Mars 2-pole and 3-pole contactors at Amazon
main breaker box
Larger image
Review basic breaker box
Resource;
See inside main breaker box
Basic house wiring

Code
"-Metal boxes SHALL BE grounded with a separate machine threaded ground screw. NEC sec. 370-4 and 250-114a
-All openings in boxes (enclosures) SHALL BE adequately closed. NEC sec. 370-17a
-All cable jackets SHALL extend at least 1/4 inch into the box. NEC sec. 370-17c
-All cable SHALL BE secured to the box, except for single gang non-metallic boxes, if stapled within 8 inches of the box. NEC sec. 370-17c
-Unused openings in boxes SHALL BE effectively closed. NEC sec. 370-18"
Buy
Electronic parts

Industrial supplies

Tools and home improvement

Home and garden

Hayward pool
Pentair pool

Southwire electric
Buy
Tools

DEWALT
Black and Decker
Stanley
SKIL
Makita
Porter-Cable
Bosch

Irwin Hand tools
Klein hand tools
Fluke electrical testing
Dremel hobby tools

Campbell Hausfeld air powered
Tekton automotive

Powerbuilt automotive
Saws and saw blades
box timers Resource:
Compare box timers
DPDT timers
Intermatic
Control water heater w/ Z-wave
Intermatic control centers Resource:
Intermatic control centers: and parts
Digital control centers and parts
Tork control centers and parts
Subpanels
All control centers and parts
Enclosures
programmable timer Resource:
Programmable timers
Countdown timers
Off delay timers
On delay timers
Timer modules
Din rail
Twin & one-shot
Woods
Intermatic
Tork
Low voltage power packs Recirculation systems
Buy from my affiliate links every time/ thanks:
Amazon
As an Amazon Associate I earn from qualifying purchases
Enter Amazon from any link on my site, fill cart with any item ... purchases pay small commission

E-mail: geno03245w@gmail.com
My response might end up in spam folder, check email folders
Waterheatertimer on Twitter
Message thru facebook