Waterheatertimer.org
is a self-help site
Clean sediment out of tank Wire 240V water heater Troubleshoot electric water heater Water heater timers > 16 electric and 2 gas Do-it-yourself
           Emergency steps: how to turn off water heater
                               Flooded water heater
                               Leaking water heater
                               Low water pressure
Troubleshoot Rheem tankless
Troubleshoot Bosch tankless
Troubleshoot gas water heater
Troubleshoot electric water heater
2011

How to remove water heater from attic

Empty water heater weighs 75-200+ lbs
Low water pressure Shut off water
Shut-off valve located on cold water side.
220 Volt circuit breaker

Test water heater
ELECTRIC water heater

Turn off breaker to electric water heater



Test that power is off
Test Black wire to green ground screw.
Test Black wire to Whire wire.
Test White wire to green ground screw.
If tester lights up, then check that correct breaker was turned off.

Remove wire and keep romex clamp and wire nuts ready for new heater.
How to twist wire and put on wire nut
Turn gas OFF

GAS water heater

Turn off Gas to gas water heater

Rotate gas valve handle so it is perpendicular across gas line to turn off gas.

With power vent water heaters, unplug transformers and electric cords.
With power vented gas water heaters, avoid malfuctions and problems by installing dedicated outlet so only the water heater is connected to that breaker.

Remove pipe or flex connector connecting to gas control valve.
Remember to use yellow teflon tape when reconnecting gas line to new heater

Pipe wrench
crescent wrench
How to install gas water heater
 


Drain water heater

Open tub spout so air enters water heater
When installing new water heater, position water heater so water hose can attach easily.
Make sure to fill new water heater completely before turning on water heater.

replace water heater drain valveDrain valve
How to replace water heater drain valve
How to open clogged water heater

If water heater will not drain: turn household water ON, connect garden hose to water heater using washing machine hose, and turn on outdoor spigot for 15 seconds to flush open the tank.
Change pipes on top of water heater so rope can be attached to pipes.

Wrap rope as shown in example
Rope will twist pipe
Illustration shows how rope will naturally tighten the pipes

You can tie a better knot than shown.


Build wood frame
to slide water heater from attic
Measure diameter of water heater and make sure it will fit through attic opening.

Set 2x4's close enough to leave clearance so water heater does not catch on cross supports.

Remove water heater from attic
How to make transparent water heater in Photoshop
Slide water heater down wood frame

Lay wood frame on stairway to attic.
Attach frame to stairway
Loop ropes around water heater pipes.
Wood frame controls direction of water heater.

Empty water heater weighs 75-220 lbs.

Drill hole in attic rafter. Put rope through hole to control the weight of water heater.
Friction of rope through hole will help hold weight

Larger image

JJJJJJJJJJJJJJJJJJJJJJJJJJJJJJJJJJJJJJJJJJJJJJJJJJJ

How to lift heavy water heater into attic

Lift water heater into atticStep 1 How to lift heavy water heater into attic

Use some or all ideas to help solve problems.
Steps below illuststrate maximum control over weight of water heater.

Measure attic opening and water heater before starting.
Double check that attic stairway is attached firmly.
Use braces under each stair rung since both people and water heater may be on stair at same time.
Note load rating for any ladder that is used.

Materials: several 2x4s, screws, nails, step ladder
Best with 3 people:, can be done with 2 people.

Water heater shown is Geo-spring hybrid made by Rheem for GE. Water heater weighs approx 200 lbs. Dimensions are about 60 x 24 x 21


Handle to help lift water heater
If attic height is limited, then make handle short as possible
Make handle using galvanized pipe
Attach handle to pipes on top of water heater.
Tighten pipes with hand > no need to tighten with wrench as long as threads are secure

Handle will add height to water heater and may not be practical until step 3 below, and may need to be removed in last step if attic is not high enough.

I do NOT know if water heater warranty is voided by lifting water heater by the pipe nipples, but assume water heater is welded steel and this will work perfectly.
Plywood floor  Cover attic floor with plywoodAttic floor must be covered with plywood:
1) Support wight of water heater + water
Water weighs 8.34 lbs per gallon
40 gallons = 333.6 lbs
60 gallons = 500.4 lbs

2) Support 2 or 3 people needed to lift water heater
Lift water heater into atticStep 2:
Move water heater upward along 2x4 rails.
Use wood blocks screwed down to keep water heater from sliding back down.

> Try setting 2x4 on higher rung.
Difficulty is that water heater will slide down, and also person cannot stand on 2x4 to climb in attic if problem is encountered.

> Or water heater can be lifted 1 rung at a time.
Difficulty with 1 rung: Keeping water heater under control as it is lifted higher.
Using 2x4s as shown helps solve problem of keeping water heater controlled.

Remember: when going rung-by-rung, it is easier to lift the water heater, but not as easy to lower the water heater.
Lift water heater into atticStep 3:

Support each attic stair with 2x4

Lift water heater to next rung.

Remember:
Once water heater fills attic opening, another person cannot climb up into attic.
Best to have 2 people in attic for steps 3 thru 9
Step 3a

Men in attic may be strong enough to lift water heater from this point.
Illustration shows low roof at top of attic stair.
Lifting heater requires enough space for heater plus 2 men.

You may want to lay plywood between water heater and stairs to avoid scratching water heater, and to make smooth sliding surface

If water heater cannot be lifted from this position, then add 2 or 3 wood blocks under water heater and move to step 4.
Lift water heater into atticStep 4:

Put 2-3 wood blocks under water heater.

Then raise 2x4s to lift water heater higher.

Put step ladder under 2x4s to stablize water heater
Important to remember that water heater will not sit well on narrow steps of attic stairway

Diameter of typical water heater is 24" for example.
Attic stair might offer only 3 or 4 inches for holding entire weight of water heater.
Widen step with plywood to control water heater.

This is not necessary if people in attic are strong enough to lift the weight quickly without needing to rest between lifts.

Do not widen top stair or same narrow-step problem occurs on step below

Wide stair
Another technique: rope through hole in attic rafter, then tie rope onto handle.

DO NOT depend on rope to carry full weight of water heater!!!
Rope through rafter will not work to lift the weight. But this is why the rope can hold a lot of the weight.

Note: It is easy to lift the water heater, but not easy to lower it back down.
Rope through rafter
Rope through hole in rafter
Do not depend on rope to hold full weight of water heater
Lift water heater into atticStep 5 and beyond:

Raise 2x4 as high as desired to help move water heater higher, then lift water heater to next stair rung.

Stablize water heater using 2x4s against side of tank. This step may be unnecessary with two people in attic, but water heater will definitely tip heavy to one side while sitting on stairway rung.

Lift water heater to top rung
And then lift water heater into attic
Lift water heater into atticStep 6

Once water heater reaches top stair, it may be easy to lift into attic.
Or the handle may be too high and there is no good way to grab the water heater.
The qestion to ask is how much room is available for two people plus a water heater at top of attic stairway.

Tip water heater so two 2x4s can be put under water heater as illustrated.
These 2x4 will rest on top stair and will hold full weight of water heater.
Measure and assemble these 2x4s BEFORE starting.
Two people in attic can hold water heater while one person from below climbs stairs and inserts 2x4s

Attach blocks to 2x4s as illustrated.
Blocks will hold both 2x4s together.

The 2x4s can hold full weight of water heater
install water heater in atticStep 7

Use a lift 2x4 to move bottom of water heater up onto block #2.
#2 block makes moving heavy weight easier
Move center of water heater past the block

#1 block makes keeps lever 2x4 from falling down
Step 8

After water heater is past the block, push down on the lever 2x4 to lift water heater in attic.

For safety and extra control, double loop a rope around lower part of water heater to pull

Or tip water heater on its side and pull up.
It might be better to keep water heater upright, so it doesn't need to be lifted once inside the attic.


Step 9

You're there, time for beer.

How to install gas water heater
Attic ventilation is needed for gas water heater

Ventilate attic
Larger image              Read pdf
Attic ventilation is needed for gas water heater located in attic.
Increase ventilation to water heater
Gas valves How to troubleshoot gas water heater, and replace thermostat on gas water heater

How to replace gas control
Replace gas control
Additional links

Electricity from pole to breaker box

See basic 120V and 240V water heater circuits

Compare all water heater timers
Do it yourself
Do it yourself water heater

How to twist wire

How to wire off-peak water heater
Pass and seymour TM8113
How to wire switches
Leaking water heater
Troubleshoot leaking water heater
Cutler Hammer C25BUB230A
Contactors
Recirculation system
Hot water circulation system
Troubleshoot Rheem tankless

Troubleshoot Bosch tankless
Solar water heater
9+ ways to save with water heater

Motorized shut off valve

Anode rods

Clean sediment from tank

E-mail: info@waterheatertimer.org
Site map