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2012
Intermatic ML power pack photo eye
At Amazon
ML series photoeye manual
For ML300-600-900 series
Wiring: see 6) below
For other type photo eye

Malibu Power pack stopped working

Tips, Manuals, Troubleshoot-and-Instructions, Trippers, Warranty information
Malibu power packLarger
How to set analog timer

Replacement Intermatic tripper

Power Pack uses 107SB189 Red ON tripper, and 107SB192 Black OFF tripper
Red On tripper available at IntermaticStore.com
Black Off tripper available at IntermaticStore.com

Intermatic trippers and parts

Push trippers down 
ML power pack trippers
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Red = ON
Black = OFF
PB912M10 timer module PB912M10 Timer module is NOT sold separately.
Read1 Read2 Read3
Power packs at Intermatic
If power pack timer no longer functions: Set power pack to override and plug power pack into cheap plug-in timer.
Check if GFCI outlet has tripped
How to install, test and replace GFCI
Do not use dual GFCI protection

House along creek

Advisories and tips so power pack lasts longer

TIPS: Prolong life of power pack:
Match bulb wattage to power pack wattage. Replace bulbs as soon as they burn out.
Unplug power pack when working on bulbs.
Unplug power pack after circuit breaker trips, or when power goes off, then wait until electricity is turned on. Surge can knock out transformer.
Do not use extension cord. Plug power pack directly into GFCI-protected outlet. Test outlet with circuit analyzer to check for polarity and wiring problems.
How to wire GFCI    Do not use double GFCI protection
Wire size is important: Use correct wire size and length:  See size chart
Keep minimim distance 10 feet of wire between first bulb and transformer. Do not coil extra wire around power pack.
Save purchase receipt for warranty.  Warranty claim at Intermatic
Power packs at Malibu: NON-Intermatic transformers from malibu have 1 year limited warranty

Connect wires to Terminals A and B

C is only used with ML series photo eye
Tighten screws very tignt against wire. For longest life of product, install first light 10' away from transformer. Read more tips section above.
600 and 900 watt transformers have 2 separate A-B-C terminals for 2 separate cables.
Terminal C. Not all ML series timers have terminal C. Terminal C is not used except for ML series photo eye.
Read about connecting photo eye, #6 below. Note for photo eye installation, wires to lights are moved from Terminals A and B, to terminals B and C. Read #6 below.

Wire size

Malibu timer cable lengths
If cable is too small in diameter or too long, it will not carry enough electricity to power the lights.

Manuals

Power pack manuals
ML44 manual
ML88 manual
ML100 manual
ML121 manual
ML200RT manual
ML200RTW manual
ML300 manual
ML600 manual
ML900 manual
Manuals at Malibu

Bulbs

Each power pack has watt rating based on model number.
ML44 has watt rating 44 watts. ML 300 has watt rating 300 watts.
Do not exceed watt rating.
Do not let total watts fall below watt rating.
Install as many bulbs needed to reach watt rating.

Underwattage or overwattage can damage transformer.
600 and 900 watt transformers have 2 separate cables
When bulb burns out. Turn off power pack and replace bulb as soon as possible.
Model lineup       

Instructions/ Troubleshoot starts here


I have to Read???
Instructions and Troubleshoot

1) Power pack makes humming sound. Yes. All transformers hum. If power pack is not working: Check that outlet has electricity, use circuit analyzer to check outlet, check if GFCI outlet has tripped, check circuit breaker is not tripped, and that power pack unit makes audibe humming sound when working. Timer has not been under water or exposed to power surge. If timer has 120Volt electricity, and outlet polarity is correct, but power pack is not humming, then transformer has gone bad, and there is no repair. Bring extension cord from another outlet, and try timer on different outlet. You can try opening timer and see if a wire has come loose. Also read warranty information below.
Transformers are sometimes warm to touch, but never HOT. Transformer that is hot, is probably not functioning correctly. Read warranty information below.
2) Test outlet: Test outlet using cheap circuit analyzer from home center to check for polarity issues that can affect electral devices. See outlet polarity and circuit analyzer lower on page. Outlet must be wired correctly. See image of circuit analyzer
Check outlet with multimeter for 110-125Volts AC. Outlet must be 80% rated voltage. Undervoltage such as 88Volts can cause power pack not to perform as expected.
3) Test A-B terminal output voltage: You can see spark when wire is brushed across brass terminals A and B -or-Use multimeter and test across terminals A and B shows 12 volts and nothing less.
4) Observe bulbs: Check all bulbs are good, bulbs are not broken or under water, wire going to bulbs is not cut, wire is connected to terminals A and B, terminals are clean and wires are attached firmly. Some power packs have terminal C. Terminal C is not used except when installing ML series photo eye. Make sure only copper wire, and no insulation, is under the screw terminal clamping plate. See example image
5) Bulb wattage is important: Wattage of bulbs matches power pack. For example, if you have 15 each 20 watt bulbs, then use 300 Watt power pack. Mis-matched wattage can damage power pack. Replace burnt out bulbs immediately. Un-plug power pack each time working on bulbs. In the case of 600 watt power packs with two sets of A and B terminals, put 300 watts on each set of terminals.
6) ML Photo eye installation: If you have Intermatic power pack photo-eye then power pack has A B and C terminals.
Photo-eye wiring is following: solid black goes to A, red goes to C, and middle wire goes to B. Then wires to bulbs are moved to terminals B and C.
Disconnect photo eye to see if that is source of trouble. When using photo eye, change wire going to lights from terminals A and B to terminals B and C, when removing photo eye, move lights back  to terminals A and B.
Photo eye manual
Buy ML series photo eye
7) Check override: Manual override works, and turns lights on and off. Manual override is usually the knob that sticks up and is located above and to left of timer dial. Manual override rotates one direction only. Rotate manual override and lights should turn on and off. Override is temporary, and programming resumes at next tripper. To override permanently, remove trippers from dial.
8) Trippers: Check that trippers are not worn down. Both on-and-off trippers are present. Trippers are red and black. Trippers are pushed all the way down. If trippers are loose, worn, or are not pushed down fully, then they will not click the on-off lever. Use fingers and rotate timer dial clockwise to watch trippers click the on-off lever and watch lights turn on and off as trippers rotate around. If trippers do not  turn lights on and off, then buy new trippers. See tripper ordering link below.
9) Dial must rotate: Check that dial rotates correctly and keeps good time. If dial is not rotating, or not keeping correct time, or dial stops at tripper, then clock motor is bad:** Remove trippers, set timer to override, and plug power pack into cheap timer that plugs into outlet. Some people report taking apart timer clock and cleaning gears. Some people report that gears are worn down.
10) Set current time: Reset timer dial to current time according to manual###. Manuals at Intermatic. To set dial-type timer, manually rotate dial clockwise for two complete revolutions and then line up current time with arrowhead located on inner dial.
11) Power outage: Timer must be reset after power outage. Power outage, power surge, and nearby lightning strike can cause power pack to suddenly stop working. Power surges can affect any electrical device.*** Unplug power pack if breaker trips or power turns off. Then wait until electricity is turned back on.

** People report taking apart timer, and cleaning gears and applying bit of white grease or vaseline to fix timer. Replacement PB912M10 timer module is not available. Read1 Read2 Read3
***Nobody reports they fixed low-voltage transformer once it stops functioning.
If lights still turn on, then plug power pack into another timer. For example an outdoor timer with photo-eye, or any plug-in timer. Example1 Example2 More examples
Whole house power surge is recommended today since many expensive electronics are not protected, such as timers, tankless water heaters, gas water heaters with blowers and electrionic controls, energy-smart electric water heater. Also recommend surge protection for co-ax.

3 possible repairs
1) Take apart timer and clean gears and apply white grease or vaseline, and timer function might restore if motor did not overheat and gears are good. Take photos for ez re-assembly.

2) If manual override can turn lights ON, then buy cheap plug-in timer, set power pack to override, and plug power pack into cheap timer. Example timers

3) If manual override can turn lights ON, and power pack has A-B-C terminals, you might operate lights by installing photo-eye.

Buy ML series photo eye

Manuals - trippers - 1-5-year warranty
ML power pack trippers/ Malibu trippers
A) Specific Malibu trippers are not sold, but trippers appear identical to Intermatic ML series trippers.
B) Replacement motors and clocks are not available for power pack, but you can buy cheap plug-in timer and plug power pack into cheap timer

C) Intermatic Power Packs appear on following page with 1-5 year limited warranty: Link goes to manual for each product.
Manuals at Intermatic Click on Resources tab.
Intermatic warranty claims/ on-line
D) ML series Power Pack uses 107SB189 ON tripper, and 107SB192 OFF tripper.
Same tripper fits HB and AL series Intermatic products. See all Intermatic timers and manuals
Red On tripper available at IntermaticStore.com
Black Off tripper available at IntermaticStore.com
Tripper order form                                                       Intermatic trippers and parts

Warranty:
Malibu power pack has 1-5 year warranty
Malibulights.com
Intermatic power pack has 1-5 year warranty, contact Intermatic:
http://www.intermatic.com/customer%20service.aspx
Intermatic NE5C plug in photo control Plug power pack into photo-eye dawn/dusk control
At Lowes
At lamps plus
motion sensor plugTurn on low voltage lights with motion sensor
Remove trippers on dial, then rotate override so lights are ON.
Plug power pack into motion outlet.
Might work.
At Amazon
Photo eye timers
Plug power pack into photo eye timer.
Set power pack to override, and plug power pack into timer.
Timer turns ON at dusk, and tuens OFF 2-4-6-8 hours later.
How to test and wire GFCI outlets and switches

Malibu power pack should be plugged into GFCI-protected outlet
Check if GFCI has tripped.
If power pack is tripping GFCI, then use extension cord to temporarily connect power pack to different outlet. If temporary connection works, then check and replace GFCI outlet.
If power pack does not work correctly with new connection, then power pack has gone bad. Check warranty information on this page.
### How to set power pack
Dial rotates as time passes, and trippers push small switch that opens-closes circuit to lights.
Put trippers on dial at selected hours. Red for ON and black for OFF.
Manually rotate dial around two times and then line up current time with arrowhead located on inner dial.
To test your timer, manually rotate dial and watch lights turn on and off.
Move manual override switch to each position, and then rotate dial to see how the override and timer work.
Override is temporary, and timed functions resume at next tripper. Remove trippers to override permanently.

Intermatic plastic tripper

Intermatic parts

Intermatic trippers and parts
OR Contact Intermatic

If you discover method for repairing power pack, I am interested. Use e-mail link at page bottom and send clear information and in-focus photos. Information will be double-checked and posted if reliable.

Dawn to dusk transformers

Portfolio transformer
Larger image
Portfolio 200 watt transformer
Dawn/dusk operation with selections to turn timer off after 1-9 hours after dusk
Protfolio 200 watt transformer manual

At Lowes

Portfolio transformerConnect wires on bottom
Plug transformer into GFCI-protected outglet
Press up-or-down arrows to select timing chioce
O - lights stay ON until turned OFF
A - Auto: lights ON at dusk and OFF at dawn
1- ON at dusk and OFF 1 hour later
2- ON at dusk and OFF 2 hours later
3-9 - ON at dusk and OFF 3-9 hours later
F - check circuit, power to transformer is off.

Malibu 8100 9045-01
Larger image

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Malibu 45 watt 8100-9045 timer instructions.
Malibu 120 watt 8100-9120
Malibu 200 watt 8100-0200
These timers have 1 year limited warranty from Malibu, and are not Intermatic products.
Contrast: Intermatic analog, non-electronic, power packs sold through Malibu have 5-year limited warranty
At Malibu
Choose: Dawn-to-dusk -or- programmed functions by rotating dial.
Capacity 45 watt, 120 watt, 200 watt
50 foot long cord. Use cord lengths and tips at top of this page.
Large image of dawn dusk instructions printed on face of timer
For dawn-dusk operation, rotate selector to 6 for example. The timer automatically turns ON at dusk, and OFF 6 hours later.
To program timer: rotate selector to Timer, then use clock set button, and timer on button, and timer off button to set on-off times for each day.

At Amazon
At Home Depot

Malibu digital transformer Digital transformer
Paradise GL22772- 200 watt transformer manual
Paradise GL22300 300 watt transformer manual
Paradise GL22007 600 watt transformer manual
Ryco low voltage transformer
At Amazon
120Volt 60Hz
Output 12Volt AC

Timer turns ON automatically at Dusk and OFF at Dawn.
Optional settings:


ML 100 power pack ML100 THM 8100-9100-10 dawn-dusk 100 watt power pack

* f = OFF

* o = Power pack on all the time

* d - On at sunset, off at sunrise (dusk till dawn)

* 1-9 - On at sunset, off after 1-9 hours

ML100 THM 8100-9100-10 manual

Cal pump trt 150 Cal Pump TRT 150
4-button timer
Unknown manual
Toggle switch is override button
12 volt output.
75-150 watt output
Use 14 gauge wire maximum 50 feet length

Send information if you find manual.

Paradise GL22730BK transformer
Larger image Paradise
Larger image Kitchler
Paradise GL22730 - 100 watt transformer manual
Kitchler 15E120BK transformer manual

Manuals at Paradise

Swimming pool transformers

     
 PX100  PX300 Low volt swimming pool lights
Low voltage transformers for swimming pool lights
Supply 12, 13 or 14 volts
At Intermatic Pool
More information
Intermatic PX 300 transformer wiring
119PS608 / 119T267 / etc transformers See links to parts
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Check polarity of outlet to ensure timers, and digital equipment and digital water heaters etc work correctly.
Outlet polarity Test outlet with inexpensive circuit analyzer from hardware
Read circuit analyzer

Intermatic IG1240RC3
Larger image
Whole house surge protector

Protect electronics such as timers, TV, water heater, water softener, treadmill, microwave.
Consider that almost all appliances and electrical devices today have electronics succeptible to power surge. Lightnighting does not have to strike directly. Nearby lightning strike can spike voltage throughout house by energizing electric wires This can ruin electronics and short out entire breaker box. Prevent damage with whole house surge protector.
How to wire whole house surge protector
More resources

How to test and wire GFCI outlets and switches

Malibu power pack should be plugged into GFCI-protected outlet
Check if GFCI has tripped

Additional links
Woods power pack American magnetic transformers.pdf Paradise transformer Paradise GL22007 transformer
At Amazon



Kitchler power packs
Kichler
Larger image

Kichler transformer wiring
Kichler wiring/ pdf
Kichler sell sheet
At Amazon
Kichler lights
Kichler wiring/ pdf
Set analog timers
Intermatic-grasslin FM1 timer
Kichler transformer sell sheet. pdf
Kichler warranty/ pdf
Kichler instruction manual.pdf
Kichler model comparison
international@kichler.com

Low voltage swimming pool light transformer
swimming pool light
Swimming pool light transformer
How to wire Intermatic swimming pool transformer

How to wire Intermatic T100 series and T170 series timers
How to wire Intermatic Sprinkler timers
How to wire WH40, EH40, EH10, WH21 timers
How to wire Intermatic ET series timers
How to wire Intermatic GM40 and WHQ timers
How to wire T1906, T1905, T1975, T1976 timers
How to wire Intermatic ST01C, Ei600, EJ500 timers
How to wire Intermatic/Malibu timers
How to wire Intermatic FM1 timer
How to wire Intermatic PB300 series timer
How to wire Intermatic whole house surge
How to wire remote control timer
How to wire 3 phase timer
Intermatic Timers and Manuals
How to wire Intermatic Timers

Troubleshoot Household electricity

Figure volts amps watts for electric water heater
How to wire tankless electric
How to change water heater temperature using timer
How to change water heater from 240Volt to 120Volt
How to wire thermostats
How to wire water heater for off peak operation

How to twist wire
How to wire Cooper 277
How to wire combo switch-outlet
How to replace 3-speed fan switch

How to wire 3-way switches
How to wire 4-way switches
How to wire TM811 and TM8111 switches
How to wire wall timers
How to wire box timers
How to wire Dayton off-delay timer
How to wire pin timers

How to wire and troubleshoot photo eyes
How to wire switches

Troubleshoot Malibu outdoor lights
Terminals
Select and install wire nuts
Select wire size

Replace breaker
Install subpanel

Electrical formulas
Electricians forum
How to wire GFCI
How to wire GFCI combo

Basic water heater circuit
How to wire water heater for 120Volt
Install old work box

How to drop wire from attic
Romex connector

How to wire 240volt outlets
How to install 3-phase timer
How to wire 3-phase outlets
How to wire 3-phase surge protector
What is 3-phase

How to wire whole house surge protector
How to wire under-counter water heater

See inside main breaker box
Fuseholder
Contactors
How to solder wires
Whole house surge protector
3-phase surge protection
Circuit breakers

Difference between 120 volt and 240 Volt
Difference between 50Hz and 60Hz
How to install electric meter on water heater
How to wire water heater thermostat
How to wire water heater with switches and timers

6x6x4 Enclosures
Intermatic timer enclosures

 EJ500 Utilitec Tork ST01C  ST01C UPM Aube T1032Aube Intermatic EI500Intermatic
    Water heater
GE  Leviton Hagar Gardena T1030  Gardena
Brinks timer Brinks
Westek TE06WHB Woods  Power pack
Timex
 Countdown
Westinghouse timers
Westinghouse
Sylvania

Omron
 Dayton Westek timers
Westek
Woods 49028
Outdoor timers

Power strips
3-phase timer
3-phase timer
Diehl timers
Diehl timers


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Intermatic box timers:
How to set box timers
Troubleshoot box timers
Trippers and parts
Intermatic GM series
Intermatic parts
Intermatic trippers and parts
 Dayton Sprinkler timers
GE box timers
Wire T1906 and T1905 timers
  
Wire T-101 T103 T104 timers
Paragon timers and manuals
Tork TU universal timer
Westek box timers
Wire EH40 and WH40 timers
  
Tork timers and manuals
Tork TU universal timer
Troubleshoot intermatic
Sylvania timers

Leaking water heater
Intermatic GM series
Intermatic GM series
Pool timers and manuals
Intermatic T104P201
Wire GE 15207 timer
3-phase timer
3-phase timer
Gardena timers
Gardena T1030

Anode rods

Cost to run water heater

Replace circuit breaker

Clean sediment from tank

Low hot water pressure

Compare all water heater timers
Recirculation system
Hot water circulation system

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