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Recirculation
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Grundfos 24-hour analog timers for UP and UP15 models Analog pin-type with 15 minute on-off intervals. Repeats same each day. Reset after power outage Choose timer: Saves money, schedules 'instant' hot at faucet. Move slide switch to timer and system runs specific times of day. Timer helps prevent short-cycle, or continual on-off throughout day. Choose Thermostat operation: Hot water available at all times. Move slide switch to ON. Pump runs whenever temperature inside pipe drops below 85-90°F and run until temperature reaches 95-100°. Some pumps have variable thermostats and some have higher setting. Buy: UP circulator timer UP15 circulator timer |
Taco 7-day programmable and 24-hour analog 7-day programmable timer with 1 minute intervals. Each day of week can be different. Analog pin-type with 15 minute on-off intervals. Repeats same each day. Buy: Taco timer at Amazon Resource: DIGI 240V manual |
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Crossover valve Buy from my affiliaye links: Replacement crossover valve for UP Watts sensor valve kit Resource: Troubleshoot valve page 3-4 Example illustrations Applies to Taco, Grundfos and Watts. Does not apply to Laing Install under sink. When pump is ON, crossover valve opens and lets hot water circulate back to water heater through cold water line so immediate hot water is available at faucet. When you turn on cold water at the faucet, the crossover valve closes, allowing cold water to enter the faucet. However you wait longer for full cold water. When temperature at crossove valve reaches 95°F, the valve shuts off hot water entering cold water line. |
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Use with UP series pump and timer |
Grundfos UP sereis |
Clip
on thermostat control/ Aquastat 120 volt thermostat-switch clips onto water line Lets you control pump or any 120 volt circuit based on temperature of water pipe. Continuous operation: The electric cost varies .... pump is usually 1/16 Hp, or 47 watts = 138 Kwh per year = $14-18 for 1 year operation. The pump does not harm anything if left ON ... except shorten lifespan of product so you would need to calculate replacement cost... or use clip on thermostat, ... you would splice the thermostat into the recirculation pump cord on the black Hot wire that goes to pump. Buy: Aquastats at Amazon 3/4" 595444 ON at 85°/ OFF at 105° 1/2" 595656 ON at 105°/ OFF at 115° 3/4" 595657 ON at 105°/ OFF at 115° Local YMCA hot tub = temperature 105°/ Typical shower-bath = 110°F 24 hour programmable timer for UP series pumps Grundfos recirculation systems at Amazon UP series pump at Amazon Resource: Clip on thermostat manual UP series specification sheet |
System illustrations | |
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Laing Pump OFF
Typical installation at faucet. System with timer turned off. Cold water available immediately, but wait for hot water. Water- savings estimate: put empty gallon can under tub spout and see how much water is wasted waiting for hot water. Use water for plants. Buy: Laing recirculation systems |
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Laing Pump ON Hot water available, but wait for cold water. Timer saves energy compared with recirculation system that runs full time. Autocirc uses timer, but also turns off when temperature reaches 95°, and turns on when water temperature drops to 85°. Reset timer after power outage. Buy: Laing recirculation systems |
Grundfos UP series
is installed in upright position on hot pipe Which pipe is Hot? 1) Usually the cold line has shut off valve. 2) Top of tank also has H and C markings. 3) Turn on Hot faucet for few moments and use hand to check which pipe feels hot. Pump installed sideways will not work, Resource: Typical plumbing diagrams Installation manual with photog |
Recirculating system Pump installed at tank Buy: Grundfos Watts |
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Direct
return/ probably saves money Does not use cold water line Requires dedicated return line connecting to water heater drain port Saves money since water is not wasted waiting for cold to arrive Direct return connects to water heater drain port. Resource: How to remove drain valve Different type of water heater valves How to flush water heater |
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Tankless
recirculation with direct return line Water must circulate through small water heater to ensure enough hot water in recirculation loop. Reason: small pump might not activate tankless burner or element. Add check valves as shown. System can have faucets that are not connected to recirculation loop as shown with faucet on right side. Resource: More Tankless recirculation illustrations Compare small water heaters |
Keep
Water Heater Temperature Below 140ºF (60ºC):
Can cause early water heater failure and pump failure High temperatures cause calcium and magnesium to come out of solution and create solids. These solids can damage pump and reduce water heater efficiency. Resource: How to adjust temp of water heater How to maintain water heater Temperature needed to kill bacterial 140ºF |
Control pump remotely | |
Control
pump with cell phone using WeMo Plugs into 120volt outlet Programming resources are online/ No subscription Buy from my associate links WeMo at Amazon Belkin WeMo at Amazon Unlocked smartphone |
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Skylink wireless countdown |
Skylink
wireless countdown Skylink estimate 1/3 Hp Grundfos pump is 1/25 Hp 120V 60 Hz/ 10 watt miminum/ 1500 watt Operate as ON-OFF or Countdown device/ Up to 500 feet 15 minute - 60 minute countdown Buy: Wireless wall mount transmitter TB-318 at Amazon Wireless countdown receiver PA-318 at Amazon Transmitter and receiver Resource: PA-318 manual How to install recirculation system |
Off delay timer for recirculation system Push either button to activate delay timer sequence Another wiring example using push button -or- ST01 programmable timer to start delay |
Operate
recirculation system remotely from 1-2-3+ different locations How it works: Do NOT connect voltage to bell wire going to push buttons. Lighted doorbell button does not work... must be unlighted. The push buttons receive no voltage or power... do not connect to power source. Connect 120volt Hot and Neutral wires to delay timer base as illustrated. Plug timer into base. Choose delay time from .05 seconds to 999 seconds Push doorbell button. Activates timer. Timer turns ON and begins countdown. Pump turns ON and turns OFF when countdown stops. Delay timer rated 1/3 Hp.... recirculation pump rated 1/25 Hp Buy: Example 50' thermostat bell wire at Amazon 6A855 Solid State timer at Amazon 11-pin plug-in base at Amazon Push button plate Amazon Resource: Other countdown timers More off delay and pin timer illustrations 6A855 Manual |
Remote
control countdown timer
Operate recirculation system remotely from different location AH3 off-delay timer Flip switch and load turns on until delay period expires Buy: 120 volt AH3-3 at Amazon Resource: How to wire AH3-3 timer More countdown timers |
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Remote
control countdown timer Buy: 120 volt AH3-3 with base at Amazon 6A855 Solid State delay timer at Amazon 11-pin plug-in base at Amazon Woods 32555 at Amazon GE remote at Amazon Wireless remote controls at Amazon Replacement A23 battery at Amazon Select recirculation pump Resource: How to wire AH3-3 timer See analog plug-in timers See remote controls |
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Recirculation systems |
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