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Timer not working


Multimeter
Test for breaks in wire/ Test for voltage
Most appliance require 80% rated voltage to function correctly
Buy
Analog multimeter
Multimeters at Amazon
Klein multimeter
Electric testers at Amazon
Clampmeter for testing amp flow on line
Resource:
How to test and replace element
How to test thermocouple
Element tests for 120 volts
How to test wire
Safety when testing wires:
Never touch wet or previously flooded appliance.
Never stand on wet surface when working on electric.
Never stand on bare soil, put down dry boards.
Tape tester leads to wood sticks to keep hands away from power.
Use non-contact voltage tester before touching wires.
Never touch or lean into any made of metal.
Remove metal objects from pockets.
Do not use oxygen or fuel accelerants in same room as electrical repairs

Resource:
Basic house wiring

Non-contact voltage tester
Test for power without touching connectors
NEVER assume power is OFF

Buy:
Non-contact voltage tester Amazon
Electric testers at Amazon
Resource:
How to test electric power is off
GFCI receptacle120 volt 15 amp devices including GFCI, timers, switches, plugs, wifi controls etc can be installed on 15 or 20 amp breaker.

120 volt GFCI, outlet, receptacle that is rated 20 amp can be installed on 20 amp breaker only, but NOT on 15 amp breaker.  
Buy
15 amp GFCI
20 amp GFCI
Buy
Basic electric book
Home plumbing/ electrical codes
Basic electric book
Or learn about basic household electricity... use and search my site/
Resource
Safe electric wiring
Basic house wiring

Use outlet tester to check for correct wiring on any 120 volt straight-blade outlet.
Buy:
Klein testers
Outlet tester
Circuit breaker finder
Electric usage monitor
armored cable
Non metallic flexible cables must carry ground wire, but do not have hazard of short circuit causing injury from shock.

Armored steel cable can be used as a grounded connection, and will protect wires from damage. Metal can be energized from an insulation failure.

All conduit ...metal, plastic ... flexible and rigid ... must be attached to structure, and attached to enclosures, boxes.
Movement, damage and deterioration are major cause of electrical failure.
Buy:
Non-metallic flexible conduit
Power whip
Armored cable
Southwire armored cable cutter
Pull boxes
Southwire armored cable cutter
Electrical tools must be insulated.
Always best to disconnect power, but insulation failure, lack of proper grounding, grounded neutral, lack of GFCI, out-of-code wiring, generator operating without transfer switch, and other problems still pose a risk to anyone working on electric power ... even when breaker is off.

Buy:
Electrician tools kits
KLEIN TOOLS
Tools kits
IRWIN tools
KNIPEX
Connect wire to screw terminal
Use only 600 volt solid copper wire.
Do not use stranded wire or extension cord.
Do not use solder anywhere on residential 120-240 volt wiring.
Attach electric installation to structure. Tighten screws very tight against wire.

Buy:
NEC books
Dewalt plumbing/ electrical codes
Basic electric book
National electric code guide/ illustrated

Resources:
How to twist wire
How to select and install twist-on wire connectors
Lever switchWeatherproof lever switch on outdoor lights
Safely operate outdoor toggle switch
Replaces outdoor cover
Install over top of ordinary switch
Works with single-pole, double-pole, 3PST, 3-way, 4-way switches etc
Use weatherproof box for outdoor
Can be used indoor or outdoor

Buy:
Best choice: Cantex lever switch
Outdoor lever switches at Amazon
Lever switches

Resource
Cantex-toggle-switch-covers.pdf
Cantex-PVC-junction-boxes.pdf

Treminals

Terminals

Buy:
Terminal kit
Blue for 16-14 wire
Yellow for 12-10 wire

Resource:
How to install terminal
Push on wire connectors

Push-on wire connectors in place of twist-on connectors

Buy:
Push on wire connectors Amazon
Red 3P connector for 10-14 gauge wire
Lever connectors for stranded wire at Amazon

Use nipper instead of pliers or screwdriver for removing staples (and nails). Do not damage cable or wires inside cable.

Code
-Cable SHALL BE secured without damage to the outer covering. NEC sec. 336-15
Buy
End cutting nippers at Amazon

 


When removing insulation from wire, do NOT score or put cuts on surface of copper wire. Doing so increases resistances on wire and creates weak point.
Buy tools:
Wire strippers at Amazon
Linesman pliers
Pro linesman plier
Needle nose pliers
End cutting nippers at Amazon

Weather resistant plastic box for outdoor extension cord connections, Christmas lights, outdoor power strip etc . Not for connecting wires with wire nutsŪ, or in-wall wiring, but can be used indoors to organize extension cords, power strips etc.
Weather resistant is not weatherproof or watertight. Use enclosures rated IP65 and IP67 for waterproof.
Extension cords cannot be used for permanent wiring.
Buy:
Large-medium-small electric cord box
Socketbox
Raintight enclosures
Water-tight cord lock
Resource: Enclosures and boxes

Timer segments

Rotate timer dial Troubleshoot Analog timer
How to set analog  timers
Plug-in timer doesn't work
a) Check receptacle for power. Check if other devices work correctly on outlet.
b) Check lamp is turned ON
c) Check bulb is good.
d) Check tabs or pins are set, and manually rotate dial
f) Check override switch is pushed fully in position
g) Move override lever to different positions and manually rotate dial
h) Try timer in different plug and with different lamp
j) Test circuit with inexpensive circuit analyzer from hardware. Reversed polarity (incorrect wiring on outlet) can affect some timers and affect electronics. Buy circuit analyzer

k) Don't exceed maximum wattage rating. Refer to product manual, or product label.
l) some timers are not rated for motors, or LED, CFL, fluorescent etc bulbs... check rating
m) Check Hz or cycles rating of timer. US and Americas use 60 Hz, while Europe and Asia uses 50 Hz

n) Outdoor timer with photo cell > test with black tape over photo eye
o) Turn photo eye away from light source
p) Check if timer has battery (most modern analog timers do not have battery)
Intermatic HB61RC
More Woods photoeye timers
Troubleshoot Photocell timer
Troubleshoot photo eye timer .pdf
How to install and troubleshoot photo eye
a) Test with black tape over photo eye
b) Turn photo eye away from light source, outdoor lights, street lights, passing cars, reflected light off siding
c) Always plug into grounded GFCI-protected outlet. Do not use 2 GFCI on same outlet.
d) Check outlet for power. Turn breaker fully off and then back on.
e) Check outlet polarity with with circuit analyzer Buy circuit analyzer
f) Check that lights work... plug lights directly into outlet without using timer
g) Do not let snow accumulate over top of timer
h) Do not exceed watt rating shown in product manual
i) Check if timer is rated for type of bulb being used
j) Power surge, power outage, nearby lightning strike can knock out timer permanently. Install surge protector.
Buy: surge protection outlet
Timers and manuals:
Intermatic
Woods
GE
Tork


Woods 50009 timer
More woods programmable timers

Woods 50015 timer

 Troubleshoot Programmable timer
a) Press reset button: Reset or clear timer before starting, and after power outage, or if timer stops functioning.
b) Power surge, power outage, nearby lightning strike can knock out timer permanently
c) Check if timer has battery. Most modern timers have internal battery built into circuit board that is not replaceable.
d) Check outlet for power. Turn breaker fully off and then back on
e) Check outlet polarity with with circuit analyzer Circuit analyzer with GFCI check
f) check for tripped GFCI. Do not use two GFCI on same circuit
g) Check that lights work without timer... plug directly into outlet with power
h) Check if timer in correct mode
i) Check programming for conflicts and for overlapping programs
j) Write out programming steps
k) Don't exceed maximum wattage rating
l) Don't let snow accumulate over timer.
m) Check Hz or cycles rating of timer. US and Americas use 60 Hz, while Europe and Asia uses 50 Hz
n) Check rating on timer: some timers do not work with CFL or motors, and are rated tungsten (incandescent) only
o) If using timer for motor, check rating label on motor and look for Hp rating on timer instruction sheet
Timers and manuals:
Intermatic
Woods
GE
Tork
Sylvania
Outdoor timers
Woods 59018 timer

Troubleshoot Programmable wall timer
a) Check wiring   How to wire wall timers
b) Reset or clear timer before starting, and after power outage
c) Power surge, power outage, nearby lightning strike can knock out timer permanently
d) Check that light bulbs work
e) Check if timer in correct mode
f) Check programming for conflicts and for overlapping programs
g) Write out programming steps
h) Don't exceed maximum wattage rating
i) Check rating: Some timers are not rated for motors, or CFL bulbs
j) Check Hz or cycles rating of timer. US and Americas use 60 Hz, while Europe and Asia uses 50 Hz
k) Turn breaker fully off and then back ON
j) Check if timer has battery, Most modern timers have internal battery built into circuit board that is not replaceable. But exceptions exist, such as Intermatic ST01, Ei600, EJ500 series timers. Read about battery replacement
Check wiring
How to wire single pole timers
How to wire 3-way timers

Resources:
Woods wall timers and manuals
All programmable timers
All countdown timers
Malibu-ML200RTW
Troubleshoot power pack
Woods water heater timer
Coleman 59101 timer
Woods box timers
Box timers, manuals, wiring
Troubleshoot box timers
Turn circuit breaker fully OFF and then back ON
Check that only copper wire and no insulation is under screw plate.
Check rating plate on timer and Load. Make sure timer is rated for the Load amps.
Check rating plate on timer for voltage. Match voltage with electric supply.
Check rating plate on Load. Match voltage of timer with voltage of Load
Use only solid copper wire. No stranded wire.
Keep box cover closed
Maximum 2 wires under screw plate
Only copper wire under screw plate. Cut back insulation so no insulation under screw plate.
Check wiring See box timer wiring

Resources:
How-to-troubleshoot-Intermatic-timer.html
How to wire box timers
Match wire size and breaker and load
Fire inside timer/ burned R1 resistor

Fire safety
Use only solid copper wire, and no insulation under screw plate.
NO stranded wire
Do NOT solder end of stranded wire to make solid ... amperage will melt solder. Connect stranded wire to short jumper of solid copper wire and cover with twist on connector
Max 2 wires under screw plate
Both wires same gauge
Straighten wire ends. Clean old wire with sandpaper, or cut back and strip undamaged wire.
Always keep enclosure (box) cover closed
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Keep wires straight
Use solid copper wire
If wiring terminal or end of wire are covered with green, use emery board to clean terminal and sandpaper to clean wire.
Insdulation under screw plate
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Both wires MUST be same gauge
Straighten each wire
If wire is corroded or overheated, clean the end with sandpaper and wipe with cloth.
If wire has been melted, cut back and reattach, or replace wire.
Tighten screw very tight against copper wire

Use wire connector  
Push on wire connectors
Use push-on wire connectors
3 wires/ or different gauge wires
Join wires with wire connector or push-on connector
Run jumper to screw terminal.
Buy:
Push on wire connectors at Amazon
Red 3P connector (shown) for 10-14 gauge wire
Connector assortment
Resource:
How to select and install wire connector
Fire safety/ Do not put stranded wire under screw plate
Do not install stranded wire under screw.
Problem1: picture shows 2 different gauge wires under screw plate
Problem2: Stranded wire will expand and contract and come loose under screw plate, even if it is the only wire under the screw plate
Attach stranded wire and solid wire with wire connector, and run solid copper jumper wire to screw terminal
Take photo of wires before starting.

Resources:
Timer caught fire
Load ratings for Intermatic timers/ pdf


Larger image
10-3-wire
10-3-wire  12 Ga
10 gauge or 12 gauge?
Compare your wire with short pieces of 10 and 12 gauge wire from local box store

10 gauge for 30 amp breaker.
10 gauge wire can have black-white and sometimes black-red

12 gauge for 20 amp breaker
12 gauge will have black and white wires
.
Resources:
Match color code and amp rating for wire
Basic house wiring
Add black tape when White wire carries voltage (applies to 208 and 240V circuits)
With 120 and 277 Volt circuits, White wire is Neutral, and Black is Hot
With 208 and 240 circuits, both wires are Hot, and both wires carry voltage
Black tape on White wire identifies wire is Hot and not Neutral
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Resources:
How to install gas water heater
How to install electric water heater
Troubleshoot gas water heater
Troubleshoot electric water heater
Point of use water heaters
Resources:
Troubleshoot Gas valves with manuals
Icon gas valve

How to replace water heater element Waste King disposal
How to wire tankless electric


Install point of use water heater
Titan tankless

Contactors/ relays
Type 1 and type 2 surge protection surge protection
Programmable timers

Woods timers
surge protection
Anode rods anode rods
Recirculation system

Tankless recirculation
Point of use water heater
Install and troubleshoot garbage disposal Waste King disposal
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Electronic parts

Industrial supplies

Tools and home improvement

Home and garden

Hayward pool
Pentair pool

Southwire electric
Buy
Tools

DEWALT
Black and Decker
Stanley
SKIL
Makita
Porter-Cable
Bosch

Irwin Hand tools
Klein hand tools
Fluke electrical testing
Dremel hobby tools

Campbell Hausfeld air powered
Tekton automotive

Powerbuilt automotive
Saws and saw blades
box timers Resource:
Compare box timers
DPDT timers
Intermatic
Control water heater w/ Z-wave
Intermatic control centers Resource:
Intermatic control centers: and parts
Digital control centers and parts
Tork control centers and parts
Subpanels
All control centers and parts
Enclosures
programmable timer Resource:
Programmable timers
Countdown timers
Off delay timers
On delay timers
Timer modules
Din rail
Twin & one-shot
Woods
Intermatic
Tork
Low voltage power packs Recirculation systems
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