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Stacking or short-cycling
Tank has very hot water water after repeated short draws of hot water
Applies to gas and electric water heaters
How to adjust water heater thermostat
How to replace thermostat on gas water heater
How to replace thermostat on electric water heater
StackingLarger image
If tank appears to be overheating, it can be caused by stacking
Stacking is a specific condition where water heater has very hot water after repeated short draws of hot water.
The water temperature is normal at other times.
Applies to both gas and electric heaters.

Stacking is caused with repeated short draws of hot water.
Each time hot water is drawn out of faucet, cold water immediately enters bottom of water heater tank through the dip tube.
Dip tube is a plastic pipe connected to cold water inlet.
Cold water enters bottom of tank near gas water heater thermostat, or near lower thermostat on electric heater.

How it happens:
Water heater must be fully heated to start. Burner or elements are off, and tank is fully heated.
A short draw of hot water is taken from faucet, and that causes cold water to enter tank.
Another short draw. And then another short draw, each draw happens near same time as other draws.
Water at top of tank is already at full temperature, but bursts of cold water cause thermostat to turn on burner or element.
Water heater heats more hot water, and more hot water rises to top of tank.
Top of tank was hot before, but with added heating, the water becomes hotter than usual.

Results:
Typically the problem is not a major issue with minor changes in water usage.
However the condition can cause TP valve to release water, and cause ECO energy cut-off to trip on upper thermostat of electric water heater.
Resource:
Troubleshoot and replace TP valve

Gas water heater ECO


Electric water heater ECO
Unexpected things to look for
If single-handled faucet is opened straight upward, then that will draw both hot and cold water out of water lines.
Resource
9 ways to save with water heater

Crossover can cause stacking.
Single-handled faucets can have 'crossover' between hot and cold sides because of defect faucet cartridge.
Other crossover suspects can include recirculation system, check valve, mixing valve etc.
When crossover is present, hot water draws each time the defective faucet or recirculation system is turned on.
Resources
Test for Crossover
Mixing valve

Other causes of very hot water can be bad thermostat or thermostat set too high
Resources
How to replace thermostat on electric water heater
How to replace thermostat on gas water heater
Troubleshoot gas water heater thermostat
Test thermostats
How to adjust temperature
broken dip tube Broken dip tube: water is hot, but hot water does not last as long
Other causes: bad thermostat, tank filled with sediment

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How electric water heater works
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