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How to wire Hayward 2 speed pump |
| T106 2-speed timer | |||
 T106R / 240 Volt / NO NC Buy T106R outdoor at Amazon Resource T106 series models/ manuals |
 T176 T176R Buy T176 indoor at Amazon Resource T106 series models/ manuals |
 T106P3 Buy T106P3 beige plastic box T106R metal gray box at Amazon Resources: T106 manual T10604R manual T106 series models/ manuals |
 T106M/ mechanism Buy T106M at Amazon Resource T106 series models/ manuals |
 >2-speed pool pump wire colors may be different than illustration >For example High speed might be White and Low speed Yellow Connect Low speed to NC terminals. High to NO terminal. |
T-106 timer: 2-speed 240Volt pump>Timer acts as a high-low switch for continuous-running 2-speed pumps.T106 timer does not turn pump off. Use P1353 for 2-speed pumps that turn off >Or use 2 timers, and wire first timer before T106. See wiring diagram for two timers Wire colors will be different. For example white wire may be Low speed. wiring diagram and instructions for pump Typically Low speed is running most of the time So connect Low speed wire to NC terminal 1, and High speed wire to NO terminal 4. Set timer to turn ON during times when High speed is needed. Minimum on-off is 1 hour. >Pump operates continuously. Install another timer on L2 Hot line to turn pump ON-OFF Pump motor must be grounded Resources: How to set Intermatic T100 series timers |
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| Use only 600 volt wire. Lamp cord, extension cords are not rated 600 volt. Use copper wire only. Aluminum wire is fire risk and should be avoided or installed by professional. 30 amp breaker use 10 gauge / 120-240 volt 30 amp outlet can be installed on 30 amp breaker only/ use 10 gauge wire ... cannot be connected to 15-20-40 amp breaker.  Orange/ #10 gauge wire, with ground ... 30 amp capacity. Safe maximum: 30 x 80% = 24 amps. Buy: 10-2 gauge/ 30 amp 10-3/ 30 amp Southwire electric tools |
Yellow
12 gauge 20 amp 120 volt 20 amp outlet can be installed on 20 amp breaker, but not 15 amp breaker/ use 12 ga wire. ... cannot be connected to 30-40 amp breaker. 1  Yellow/ #12 gauge wire, with ground ... 20 amp capacity. Safe maximum 16 amps. Buy: 12-2 gauge/ 20 amp 12-3/ 20 amp NMB is house wiring UF is underground Rolls of stranded wire HOOK UP Wires |
White
14 gauge 15 amp 120 volt 15 amp outlet, AFCI, GFCI, timer, switch etc can be installed on 15 or 20 amp breaker. Never connect 15 gauge wire to 20-30-40 amp breaker.  White/ #14 gauge wire, with ground ... 15 amp capacity. Safe maximum 12 amps. Buy: 14-2 gauge/ 15 amp 14-3/ 15 amp NMB is house wiring UF is underground |
| 50-60
amp breaker use 6 gauge / 240 volt 50 outlet can be installed on 50 amp breaker only  Buy: 6-2 wire Southwire electric tools NMB is house wiring UF is underground |
40-50
amp breaker use 8 gauge / 240 volt 40 amp outlet can be installed on 40 or 50 amp breaker only  Buy: 8-2 wire Southwire electric tools NMB is house wiring UF is underground |
  Copper ground wire. Every device, load, metal enclosure etc must be grounded. Ground wire must be continuous throughout installation, never switched on-off, never used as a Neutral wire. Generally ... use same size as other wire in circuit Buy: 12 gauge copper ground wire Ground wire Green ground wire Ground pigtails Ground rods/ ground clamps at Amazon |
 Non metallic flexible cables must carry ground wire, but do not have hazard of short circuit causing injury from shock. Armored steel cable can be used as a grounded connection, and will protect wires from damage. Metal can be energized from an insulation failure. All conduit ...metal, plastic ... flexible and rigid ... must be attached to structure, and attached to enclosures, boxes. Movement, damage and deterioration are major cause of electrical failure. Buy: Non-metallic flexible conduit Power whip Armored cable Southwire armored cable cutter Pull boxes |
 Electrical tools must be insulated. Always best to disconnect power, but insulation failure, lack of proper grounding, grounded neutral, lack of GFCI, out-of-code wiring, generator operating without transfer switch, and other problems still pose a risk to anyone working on electric power ... even when breaker is off. Buy: Electrician tools kits KLEIN TOOLS Tools kits IRWIN tools KNIPEX Telephone cable knife Low Voltage Mounting Bracket for Telephone |
Push-on wire connectors in place of twist-on connectorsBuy:Push on wire connectors Amazon Red 3P connector for 10-14 gauge wire Lever connectors for stranded wire at Amazon HOOK UP Wires |
 Protect wiring from damage Use nipper instead of pliers or screwdriver for removing staples (and nails). Do not damage cable or wires inside cable. -Code says: Cable SHALL BE secured without damage to the outer covering. NEC sec. 336-15 Buy End cutting nippers at Amazon |
  Electrically insulated tools When removing insulation from wire, do NOT score or put cuts on surface of copper wire. Doing so increases resistance and heat on wire and creates possible weak point. Buy tools: KLEIN TOOLS Wire strippers at Amazon Electric Wire Stripping Machine Linesman pliers Utility knife at Amazon |
 Multimeters Voltage is tested across two separate wires. Ohms or resistance is tested across both ends of same wire. Amperage is tested along one or two points on same wire. Buy: Analog multimeter Multimeters at Amazon Klein multimeter Electric testers at Amazon Clampmeter for testing amp flow on line |
 GFCI circuit breaker A GFCI circuit breaker will protect all boxes on circuit. Circuit must be grounded. Ground wire must be continuous and connected to each piece of equipment. White wire on circuit breaker must be connected to Neutral busbar inside the breaker panel. Buy GFCI circuit breakers |
Push down 1" wide Push down breaker Plug-in breaker Buy single-pole: Choose from 15 to 60 amp Eaton CL series Siemens 15-60 amp Single-pole tandem breaker Tandem breakers |
Push down 2" wide Push down breaker Plug-in breakers Buy double-pole: Choose from 15 to 125 amp Choose from 15 amp to 200 amp Eaton CL series circuit breaker Siemens circuit breaker Double pole GFCI |
 Larger image Buy T106M at Amazon Hayward 2 speed pump Hayward pumps at Amazon Hayward pool equipment Resources: How to wire GFCI For 240 volt 1 Hp motor, use 12-3 wire between control center and pump Resources: Match color code and amp rating for wire How to wire subpanel Figure Volts Amps Watts |
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 T10604 control center for 2 speed
pumpUses T104 and T106 timers located side-by-side inside control center No circuit breaker spaces Buy T104 mechanism T106 mechanism T10604R with T106 and T104 /208-240V for 2-speed pumps Pentair pool Hayward pool  Resources: Control centers and parts Digital control centers and parts Freeze control centers and parts |
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 T10604R wiring for 2 speed pump For controlling 2-speed pool pump with minimum cost and long-term reliability. Replacement parts are available and installed DIY with screwdriver. 240 volts supply voltage is connected to Terminals 1 and 2 on T104 timer on right side. Both timers have a clock motor that rotates the yellow dial once per day. The dial can hold up to 12 sets of trippers. Typically, the swimming pool timer has 2 sets of trippers for 2 OFF and 2 ON each day. Both clock motors are connected to terminals 1 and 2 on the T104 timer. The way it works: T104 timer controls the on-off function for the pump. When T104 turns on, power is sent to T106 timer. T106 timer has NO and NC terminals. One set of terminals or the other set of terminals is ON at all times. When power arrives from T104, the power is sent to either low or high speed on the pool pump. Trippers on the dial of the T106 timer control when the pump is high speed or low speed. When power arrives at the filter pump from T106, the circuit is completed through terminal 4 on T104. |
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 Example shows solar panels... but also includes pool control centers etc |
Pump
must be bonded to ground wire and then directly to ground rod... in
addition
to regular ground wire coming from electric service Ground all electrical devices, and all household grounds together and bond to main breaker panel and to ground rod. Do not ground to water pipe: Make sure ground is connected to ground rod. Water heaters and metal water pipes will corrode with stray current. Modern pex water lines are not affected, and cannot be used as a ground. When installing new water heater, water pipe, doing repairs on plumbing, installing new electric service etc... check that all electric is connected to dedicated ground wire that is bonded to ground wire that is connected to outdoor ground rod. Bonded means steel electric panel enclosure must be directly connected to ground wire that is connected to local ground rod. Applies to outdoor control panel and pool pump at point of installation/ local codes vary / consult local electrician/ some codes may allow bonding to metal conduit that enters the soil at point of installation... but stray current corrosion can cause deterioration of this conduit/ codes vary for grounding for many reasons, such as different soils offer different resistivity to grounding/ for example dense wet soils conduct to ground better than loose dry rocky soils Buy: Ground rod and clamps at Amazon Bonding lugs Resources: Why ground is important Basic household wiring See inside main breaker box What is 3-phase electric How to wire T100 series timers How to wire Control centers |
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Horsepower / wire size / distance |
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Multimeter Test for breaks in wire/ Test for voltage Most appliance require 80% rated voltage to function correctly Buy Analog multimeter Multimeters at Amazon Klein multimeter Electric testers at Amazon Clampmeter for testing amp flow on line Resource: How to test and replace element How to test thermocouple Element tests for 120 volts How to test wire |
Safety
when testing wires:
Never touch wet or previously flooded appliance. Never stand on wet surface when working on electric. Never stand on bare soil, put down dry boards. Tape tester leads to wood sticks to keep hands away from power. Use non-contact voltage tester before touching wires. Never touch or lean into any made of metal. Remove metal objects from pockets. Do not use oxygen or fuel accelerants in same room as electrical repairs Resource: Basic house wiring |
 Non-contact voltage tester Test for power without touching connectors NEVER assume power is OFF Buy: Non-contact voltage tester Amazon Electric testers at Amazon Resource: How to test electric power is off |
 120 volt 15 amp devices
including GFCI, timers, switches, plugs, wifi controls etc can be
installed on 15 or 20
amp
breaker.120 volt GFCI, outlet, receptacle that is rated 20 amp can be installed on 20 amp breaker only, but NOT on 15 amp breaker. Buy 15 amp GFCI 20 amp GFCI |
Buy Basic electric book Home plumbing/ electrical codes  Or learn about basic household electricity... use and search my site/ Resource Safe electric wiring Basic house wiring |
 Use outlet tester to check for correct wiring on any 120 volt straight-blade outlet. Buy: Klein testers Outlet tester Circuit breaker finder Electric usage monitor |
Twist-on wire connector assortmentsDo not reuse old connectorsTwist wire connector very tight. Pull wires to ensure they will not come loose. Cover all bare copper. Buy: Connector assortment at Amazon Connector assortment at Amazon Resource How to select and install twist-on wire connectors |
Weatherproof wire connectorConnector cavity is full of siliconeBuilt-in cover keeps silicone in place Protect from water, dust etc Buy from my affiliate links Weatherproof size 14 to 6 Amazon Weatherproof size 22 to 8 Amazon Resource How to select and install connectors |
Connect wire to screw terminal Use only 600 volt solid copper wire. Do not use stranded wire or extension cord. Do not use solder anywhere on residential 120-240 volt wiring. Attach electric installation to structure. Tighten screws very tight against wire.  Buy: NEC books Dewalt plumbing/ electrical codes Basic electric book National electric code guide/ illustrated Resources: How to twist wire How to select and install twist-on wire connectors |
 Weatherproof
lever switch on outdoor lightsSafely operate outdoor toggle switch Replaces outdoor cover Install over top of ordinary switch Works with single-pole, double-pole, 3PST, 3-way, 4-way switches etc Use weatherproof box for outdoor Can be used indoor or outdoor Buy: Best choice: Cantex lever switch Outdoor lever switches at Amazon Lever switches Resource Cantex-toggle-switch-covers.pdf Cantex-PVC-junction-boxes.pdf |
Buy: |
Push-on wire connectors in place of twist-on connectorsBuy:Push on wire connectors Amazon Red 3P connector for 10-14 gauge wire Lever connectors for stranded wire at Amazon |
Use nipper instead of pliers or screwdriver for removing staples (and nails). Do not damage cable or wires inside cable. Code -Cable SHALL BE secured without damage to the outer covering. NEC sec. 336-15 Buy End cutting nippers at Amazon |
 When removing insulation from wire, do NOT score or put cuts on surface of copper wire. Doing so increases resistances on wire and creates weak point. Buy tools: Wire strippers at Amazon Linesman pliers Pro linesman plier Needle nose pliers End cutting nippers at Amazon |
 Weather resistant plastic box for outdoor extension cord connections, Christmas lights, outdoor power strip etc . Not for connecting wires with wire nutsŪ, or in-wall wiring, but can be used indoors to organize extension cords, power strips etc. Weather resistant is not weatherproof or watertight. Use enclosures rated IP65 and IP67 for waterproof. Extension cords cannot be used for permanent wiring. Buy: Large-medium-small electric cord box Socketbox Raintight enclosures Water-tight cord lock Resource: Enclosures and boxes |
 Use only solid copper wire, and no insulation under screw plate. Tighten screw very tight against copper wire |
 Larger image Both wires MUST be same gauge Straighten each wire Max 2 wires under screw plate Both wires same gauge |
 Larger image Connect stranded and solid with wire nut and run jumper to screw plate. Or add solder to stranded wire to make solid. See example image |
Use wire nut |
Use push-on wire connectors |
3 wires/ or different gauge wiresJoin wires with wire nut or push-on connectorRun jumper to screw terminal. Buy: Push on wire connectors at Amazon Red 3P connector (shown) for 10-14 gauge wire Lever nuts for stranded wire at Amazon Resource: How to select and install wire connector |
 Contactors/ relays |
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