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How to wire GE 15136 timer


GE 15136 timer
Buy 24 hour:
GE 15135 24-hour/ 40 amp/ outdoor metal box

56922 plastic box at Amazon

Resources:
15207 Manual
Quick-start guide to wiring

More GE timers and manuals
GE 15136 timer
Buy 24 hour or 7-day:
GE 15136/ 7 day/ 7 programs /40 amp/ outdoor metal box

Resources:
GE 15132 manual
How to wire GE 15136
More GE timers and manuals
Woods 59402 timer
Buy 24 hour:
Woods 59402 timer

Resources
59401 and 59402 manual
59402 sell sheet

More Woods timers
Tork DTU water heater timer
Larger image
Permanent ON-OFF override

Buy 24 hour/ or 7-day
DTU40 At Amazon

Resources:
DTU40 instruction manual
Sell sheet with model numbers

GM40 timer
GM40 series
7-day and 24 hour
GM 40 series timers with same wiring

Compare all box timers
water heater timer
Intermatic 24 hour timers
Tork box timers

Compare all box timers
GE 15207 wiring

GE 15087 wiring

GE 15351 wiring

GE 15132 wiring

GE timers and manuals

How to wire GE 15136 indoor/outdoor programmable timer

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Compare 16 electric and 2 gas  water heater timers
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GE 15132 programmable water heater timer
See Close-up
15132
GE 15132 Timer
Timer safe for 1 residential water heater.
Buy:
15136 with metal outdoor box at Amazon
GE 15132/ plastic outdoor box at Amazon
Resources:
GE 15136 manual (same as 15132 and 15132)

Step 1:
Turn power off.
Check rating plate on water heater, or motor for volts and watts.
Set dip switches before applying voltage
Remove clear insulator to access wiring.

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Set dip switch before connecting power.

Manual says that incorrect dip-switch setting will damage timer.



dip switch Step 2: Dip switches

GE 15136 timer can be used for 120V or 240V water heaters > change dip switches to select different voltage.

Water heater voltage is printed on side of water heater. Match dip switches and water heater voltage.

Figure Volts Amps Watts for your water heater

Review basic 240V water heater circuit
Cautions:
Turn off power. Test wires with non-contact tester to make sure power is off.
Never stand on bare ground, always stand on dry boards with working with live electricity.
Do not touch water heater that is wet unless power is OFF.
Set dip switches correctly before applying voltage, otherwise you cannot harm the timer.
Make sure screws are very tight against copper wire.
Use only copper wire.
Do not mix two different gauge wires under same screw terminal.
Do not use solid wire and stranded wire under same screw terminal.
Make sure only copper wire, and no insulation is under screw terminal.
GE 15000 series timers are versatile and can be wired many different ways.

Other residential timers wire exactly same way.
GM40
DTU40


Never assume power is OFF

Use non-contact voltage tester on timer, on wire, on outlet to see if power is present.
Press button on tester, if single beep then no power is present. If continuous beep then power is present.
Never stand on bare ground, always stand on dry boards, do not hold or touch anything metal when working on timer or water heater that has power, tape tester leads to wood sticks, never touch wet water heater, or flooded water heater, or timer that had a short or fire without turning power OFF.

Buy:
Multimeters at Amazon
Buy non-contact voltage tester at Amazon
Electric testers at Amazon
Shop Amazon - Industrial and scientific
Shop Amazon - Industrial Electric Products

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Use Wire connector
1/2" & 3/4" knockouts
1 knockout each side, and 2 knockouts on bottom
Metal Nema 3R enclosure

Terminals: TIMER  NO  NC  COM  NO2  NC2  COM2
Step 4: Wiring features

Four basic features inside 15136

1. Dip switches
2. Screw terminals for clock
3. Screw terminals to contactors
4. Contactors/relays that handle on-off switching to water heater

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Larger image

More ways to wire for 240Volt

Step 5a: 

Wiring diagram for 240V water heater. Both white and black wires are hot.
Power connects to clock, and to COM terminals

Use 10 gauge wire for 240V water heater

GE 15136 timer is housed in metal Nema3R box
Ground wire connects to green ground screw


When using black-and-white wires for 240Volt, add tape to white wire.
This action will tell next electrician that white wire carries power

More ways to wire for 240Volt

Different way to do same wiring shown in first image above using NO and COM terminals in reverse.

Why show this variation when manual does not?
SPDT timer with dip switches, and dry NO NC contacts can be wired many different ways.
There is no way to show all options.
Timer is open to experimentation by user.
How to wire GE 15136 timerWire GE timer for 120-240 volts Timer toggles water heater between 120Volt and 240Volt

Use SPDT timer to change water heater between 120Volt and 240Volt

Use 120Volt at peak-electric price.
Water heater recovers slowly with 120Volt, and uses 1/4 power.

Use 240Volt when electric prices are lower, and faster recovery is needed.

How to change water heater to 120Volts

Off-peak water heater options

9 ways to save with water heater

Install electric meter on water heater
Timer toggle between applainces
Larger image
Buy:
Dishwashers at Amazon

120-240Volts

Use Timer to toggle between appliances

240Volt circuit can be cut off by turning off one hot wire.
Put water heater on NC normally open terminal, so water heater is ON all the time, except when timer turns ON, and then circuit to dryer is activated.

Same wiring applies to many timers including Intermatic GM40 & WHQ, Tork DTU40
Other timers can perform same operation such as Intermatic T1905 & T1975

How to wire 240Volt outlets
GE 15207 timer controls 2-speed pool pump
Always check pump voltage and wiring diagram located on nameplate

240 volt

GE 15000 series timers control 2-speed pump

Low speed is connected to NC terminal, and then pump operates continuously in low speed until timer turns ON.
When timer turns ON, High speed turns ON.
Diagram applies for both 120V and 240V 2-speed pool pumps.
Other timers can be used for 2-speed pool pump:
Tork DTU40, GM40 timer, T106 timer, T1906 timer
Pump operates continuously. Install another timer on L2 Hot line to turn pump ON-OFF

Change water heater temperature using timer
Larger image
Change water heater temperature using GE 15136 timer
Same wiring applies to GE 15087- 15132 etc series timers
Applies to Tork DTU timer and Intermatic GM40 timer
and Intermatic WHQ series and Intermatic T106 timer

240 volt

Use timer for two different temperatures on electric water heater.

Either upper thermostat and element have power or lower themostat and element have power. But not both at same time.

Install ECO-protected thermostat for lower thermostat.
Both upper and lower parts of tank are ECO-protected from overheating
Rewire tank so upper and lower parts are separate.
Use GM40 timer to switch power between lower and upper parts of tank.

Normal operation, the lower thermost and element receive power and keep tank at temperature set point. Upper thermostat and element have no power.
This is called 'redundant' water heater operation. This technique for heating tank more rapidly after cold water first enters tank.

When timer activates, power to lower part of tank turns OFF. Power to upper part of tank begins. Upper thermostat is set for higher temperature.
Since tank is at regular temperature, the higher setting means upper element will turn ON and begin heating tank to higher set point.

Use this technique to heat water very hot for laundry cycle.
Disadvantage: The lower part of tank will cool rapidly as new cold water enters tank, so this technique is good for making short-term batches of hot water.
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Step 5b: 

Wiring diagram for 120V water heater. The black wire is hot, the white wire is neutral.

GE 15136 timer is housed in metal Nema3R box
Ground wire connects to green ground screw
Wire GE15207 for under counter water heater Timer wired to control 120Volt under-counter water heater
Avoids having to run additional wire to power 1500 watt under-counter water heater.
Circuit uses same wire that powers dishwasher.
Either dishwasher or water heater can be used, but not both at same time.
Set dip switches for 120Volt
How to install under-counter water heater
See Larger image of instructions

Compare 16 ways to control water heaterGE 15136 instructions
See Larger
Step 6: How to set timer

See 15136 manual




GE 15136





Programmable water heater timer
See wiring diagram


How to wire EH40 off-peak timer


How to wire off-peak water heater


Multimeter

Test for breaks in wire/ Test for voltage
Most appliance require 80% rated voltage to function correctly
Buy:
Multimeters at Amazon
Electric testers at Amazon 
Resource:
How to test and replace element
How to test thermocouple
Element tests for 120 volts
How to test wire
Safety when testing wires:
Never touch wet or previously flooded appliance.
Never stand on wet surface when working on electric.
Never stand on bare soil, put down dry boards.
Tape tester leads to wood sticks to keep hands away from power.
Use non-contact voltage tester before touching wires.
Never touch or lean into any made of metal.
Remove metal objects from pockets.
Do not use oxygen or fuel accelerants in same room as electrcial repairs

Resource:
Basic house wiring

Non-contact voltage tester

Test for power without touching connectorss
NEVER assume power is OFF
Buy:

Non-contact voltage tester Amazon
Electric testers at Amazon
 
Resource:
How to test electric power is off

Resource:
How to install terminals
Treminals

Terminals

Buy:
Terminal kit
Blue for 16-14 wire
Yellow for 12-10 wire
Read about terminals
wire connector assortment

Twist-on wire connector assortments

Do not reuse old connectors 
Buy

Connector assortment at Amazon
Connector assortment at Amazon

Resource
How to select and install twist-on wire connectors
Weatherproof wire connector

Weatherproof wire connector

Connector cavity is full of silicone
Built-in cover keeps silicone in place
Protect from water, dust etc
Buy from my affiliate links
Weatherproof size 14 to 6 Amazon
Weatherproof size 22 to 8 Amazon

Resource
How to select and install twist-on wire connectors
Wire connector wrench

Wrench to apply wire connectors

Tighten connector 
Buy

Wire connector blaster
Twist connector wrenches at Amazon

Resources:
How to twist wire
How to select and install twist-on wire connectors
Push on wire connectors

Push-on wire connectors in place of twist-on connectors

Buy:
Push on wire connectors Amazon
Red 3P connector for 10-14 gauge wire
Lever connectors for stranded wire at Amazon
add solder to stranded wire

Turn stranded wire into solid wire

Add solder to 1" length of tightly twisted stranded wire to make into solid wire
Heat wire. Touch solder to wire. Let cool. File away over-solder.
Buy:
soldering guns
Resource

Timer caught fire

linesman pliers
Buy tools:
Wire strippers at Amazon
Linesman pliers
Utility knife at Amazon
End cutting nippers at Amazon

Fire inside timer caused by stranded wire
Keep enclosure door closed at all times

Fire caused by stranded wire

Do not use stranded wire under screw plate

Applies to timers, switches, outlets, pumps etc.
Small devices, with small loads, such as lamp socket, stranded wire is fine
Add solder to 1" length of tightly twisted stranded wire to make into solid wire
Heat wire. Touch solder to wire. Let cool. File away over-solder.
Buy:
soldering guns
Resource

Timer caught fire

Basic household wiring
Basic water heater circuit

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Replace elements
How to wire tankless electric
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Change water heater from 240Volt to 120Volt
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How to wire thermostats
How to wire water heater for off peak operation

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