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Extension cord code and safety

Resource: safe electric wiring

E-mail: geno03245w@gmail.com
Safety

Multimeter
Connect multimeter leads to wood sticks.
Keep hands away from power.
Test for breaks in wire or Test for voltage, amperage, resistance etc.
Voltage is tested across two separate wires. Ohms is tested across both ends of same wire. Amperage is tested along two points on same wire.

Typical appliance and electronics require 80% rated voltage to function correctly.
Long runs of wire that exceed 100-150' cause voltage drop. Malfunctioning electric service can cause voltage drop on both Hot wires or either Hot wire.

Multimeter is essential for testing AC and DC.
Set to ohms to test resistance or continuity.
Set to voltage, up to 600V.
600 volts is maximum service voltage found in some commercial installation, but never inside home or living area.
 
Analog multimeter is easiest to use and cheapest, but less precise, and fewer functions, than digital multimeter.

Buy
Analog multimeter
Multimeters at Amazon
Klein multimeter
Electric testers at Amazon
Clampmeter for testing amp flow on line

Resources:
How to test and replace element
How to test thermocouple
Element tests for 120 volts
How to test wire
Basic risk:
100s of deaths and 1000s injuries per year.
Fire and shock are the only known hazards from electrical wiring.
Electrical installations are 3rd leading cause of household fires behind candles and cooking., followed by heating and smoking.

Malfunctioning equipment, deteriorated or damaged installation, incorrect wiring, loose wires and boxes and covers, missing covers, wrong amp rating on devices and wires and breakers, missing ground wire, improper ground ... increase hazard.

Safety
Never touch wet or previously flooded appliance.
Never stand on wet surface when working on electric.
Never stand on bare soil, put down dry boards.
Use non-contact voltage tester before touching wires.
Never touch or lean into anything made of metal.
Remove metal objects from pockets.
Do not use oxygen or fuel accelerants in same room as electrical repairs

Human contact with electricity
Dry skin is a poor conductor, but inside body is water and salt, which are good conductors.
There is a small difference from slight shock to death.
Threshold of perception to 60 Hz AC between major extremities - 0.5mA-1mA .
5mA slight shock, most people can let go.
5mA-30mA painful, lost of muscle control.
Respiratory paralysis - 30 mA .
Heart dysfunction - 75 mA.
50-150mA Respiratory  arrest. Cannot let go.
1000-4300 mA heart ceases, nerve damage.
10,000 mA severe burns, skin surface breaks

Hazardous potential threshold, skin contact - 40 V.
Skin contact resistance - 1K-5K depending upon conditions.
Body resistance between major extremities - 500 ohms (exclusive of skin).
 Skin effects disappear as voltage increases, higher potentials being able to pierce the skin's protective layer, causing more penetration.
Electrical burn... turn off power ... do not apply water ... call emergency ... lay person on side ... resuscitate
Resource:
What causes electrocution
Testers

Test for power without touching connectors
NEVER assume power is OFF

Buy:
Non-contact voltage tester Amazon
Electric testers at Amazon
Resource:
How to test electric power is off





Use outlet tester to check for correct wiring on any 120 volt straight-blade outlet, or use breaker finder to locate which outlets are on the circuit.
Buy:
Klein testers
Outlet tester
Circuit breaker finder
Electric usage monitor


Buy
Basic electric book
Home plumbing/ electrical codes
Basic electric book

Or learn about basic household electricity... use and search my site/
Resource
All electric pages

Where electricity comes from and how it gets to home

Resources
See inside main breaker box
What is 3-phase
Difference between single-phase and 3-phase
What causes electrocution
120 GFCI receptaclevolt 15 amp devices including GFCI, timers, switches, plugs can be installed on 15 or 20 amp breaker.

120 volt GFCI that are rated 20 amp can be installed on 20 amp breaker only, but NOT on 15 amp breaker.  
Buy
15 amp GFCI
20 amp GFCI

GFCI must be installed in Bathroom ,,,,, kitchen.....laundry room..... unfinished basement.... crawlspace.... garage wall outlets,.... outdoor outlets... any place you can come into contact with both voltage and water, or voltage and ground (earth).

240 volt GFCI breakers are installed inside breaker box (service panel)
Using 120 volt GFCI breaker is good option instead of wall outlets GFCI  ... except more difficult to replace, and less accessible for testing.

Caution: just 1 GFCI per circuit to ensure correct function.
Multiple GFCI on same circuit can cause frequent resets and failures.


For permanently wired GFCI (breakers and outlets), a monthly test is recommended. Press test button on GFCI to simulate fault condition. Reset ensures the device is functioning.

**Portable type GFCI's (used for temporary swimming pools, onsite extension cords etc) should be tested each time before use.

Some devices like power vented water heaters, and other electronic devices specify no GFCI ... a GFCI can cause error codes or malfunction on devices that use ground wire as functioning part of electronic control.

Resource:
How to wire GFCI
GFCI will not reset
Portable GFCI
remove cable staple
Use nipper instead of pliers or screwdriver for removing staples (and nails). Do not damage wire.

Damaged wire is fire risk, and can cause circuit breaker tripping, and be difficult to locate.  If staple or nail has cut into cable, carefully inspect wire to see if the wire insulation has been pierced.
Wire may need to be replaced, or tape added over damage.
Best to replace wire.

Code
-Cable SHALL BE secured without damage to the outer covering. NEC sec. 336-15
Buy
End cutting nippers at Amazon



linesman pliers
When removing insulation from wire, do NOT score or put cuts on surface of copper wire. Doing so increases resistance on wire and creates weak point.
Use wire stripper and not knife.
Buy tools:
Wire strippers at Amazon
Linesman pliers
Pro linesman plier
Needle nose pliers
End cutting nippers at Amazon
Lever switchWeatherproof lever switch on outdoor lights
Safely operate outdoor toggle switch
Replaces outdoor cover
Install over top of ordinary switch
Works with single-pole, double-pole, 3PST, 3-way, 4-way switches etc
Use weatherproof box for outdoor
Can be used indoor or outdoor

Buy:
Best choice: Cantex lever switch
Outdoor lever switches at Amazon
Lever switches

Resource
Cantex-toggle-switch-covers.pdf
Cantex-PVC-junction-boxes.pdf


Weather resistant plastic box for outdoor extension cord connections, Christmas light controls, power strip etc . Not for connecting wires with wire nuts, or permanent in-wall wiring.
\can be used indoors to organize extension cord connections etc.
Buy:
Large-medium-small electric cord box
Socketbox
Raintight enclosures


Cord lock ... for weather-resistant extension cord connections
Buy:
Water-tight cord lock

Note ;
Weather-resistant means water can penetrate.
Waterproof means no water can penetrate.
Humidity and moisture can be present inside either type.
Flexible cords are more vulnerable to damage than fixed wiring.
 Therefore, cords should not be used if one of the recognized wiring methods could be used instead.
Source: Electrical-safety-code/ pdf  pg 26
''Flexible cords and cables shall be approved and suitable for conditions of use and location.

The standard lists specific situations in which flexible cords may be used.
Flexible cords and cables shall be used only for:
a. Pendants (a lampholder or cord-connector body suspended by a length of cord properly secured and terminated directly above the suspended device);
b. Wiring of fixtures;
c. Connection of portable lamps or appliances;
d. Elevator cables;
e. Wiring of cranes and hoists (where flexibility is necessary);
f. Connection of stationary equipment to facilitate their frequent interchange (equipment which is not normally moved from place to place, but might be on occasion);
g. Prevention of the transmission of noise or vibration. (In some cases vibration might fatigue fixed wiring and result in a situation more hazardous than flexible cord.)
h. Appliances where the fastening means and mechanical connections are designed to permit removal for maintenance and repair (e.g. water coolers, exhaust fans);
i. Data processing cables approved as a part of the data processing system.
Vacuum cleaner cord gets hot'Extension cords: 'Flexible cords and cables may not be used:
Source: Electrical-safety-code/ pdf  pg 26
 a. As a substitute for the fixed wiring of the structure;
b. Where run through holes in walls, ceilings, or floors;
c. Where run through doorways, windows, or similar openings;
d. Where attached to building surfaces; or
e. Where concealed behind building walls, ceilings, or floors."

Flexible cord splices, repair and connections:

"Flexible cords shall be used only in continuous lengths without splice or tap. 
No. 12 or larger, may be repaired if spliced so that the splice retains insulation, outer sheath properties, and usage characteristics.
Buy:
12 gauge extension cord
Extension cord plugs
Twist lock connector
Twist lock outlets
Resource: How to wire twist lock plugs
damaged extension cordFlexible cords shall be connected to devices and fittings so that strain relief is provided which will prevent pull from being directly transmitted to joints or terminal screws." In other words, the cord must be connected or held in place by a clamp or other means so it cannot be pulled loose from terminal screws.
Extension cords are temporary and cannot be concealed inside wall. Extension cords are made for plug ends, and have stranded wire instead of solid wire. Never put stranded wire under screw plate of switch, timer etc. or it creates fire hazard.

Do not use frayed cord ... or cord with loose ends, missing ground prong, damage covered with tape, damaged plug ... these issues are fire hazard, electrocution hazard
Designation Letter - Meaning
S - Indicates a flexible cord designed for general use
W - Indicates the cord is rated for outdoor use
J - Indicates the cord with standard 300 voltage insulation. If there is no J in the designation, the cord has thicker, 600-volt insulation, designed for heavier use.
P - Indicates parallel wire construction, used in  air conditioner cords and household extension cords
T - Indicates the cord jacket is made from vinyl thermoplastic
E - Indicates the cord jacket is made from thermoplastic elastomer rubber (TPE)
O - Indicates the cord is oil-resistant

Cord size guide
150 feet
1-7 amps 14 gauge
8-10 amp 12 gauge extra heavy duty
11-15 amp 10 gauge extra heavy duty

100 feet
1-10 amps 16 gauge
11-13 amps 14 gauge
14-15 amps 12 gauge
16-20 amp 20 gauge

25-50 feet
1-13 amps 16 gauge
14-15 amps 14 gauge
16-20 amp 12 gauge
Use only 600 volt wire.
Lamp cord, extension cords are not rated 600 volt.
Use copper wire only. Aluminum wire is fire risk and should be avoided or installed by professional.

30 amp breaker use 10 gauge /
120-240 volt 30 amp outlet can be installed on 30 amp breaker only/ use 10 gauge wire ... cannot be connected to 15-20-40 amp breaker.

Orange/ #10 gauge wire, with ground ... 30 amp capacity. Safe maximum: 30 x 80% = 24 amps.
Buy:
10-2 gauge/ 30 amp
10-3/ 30 amp
Southwire electric tools
Yellow 12 gauge 20 amp
120 volt 20 amp outlet can be installed on 20 amp breaker, but not 15 amp breaker/ use 12 ga wire.
... cannot be connected to 30-40 amp breaker. 1

Yellow/ #12 gauge wire, with ground ... 20 amp capacity. Safe maximum 16 amps.
Buy:
12-2 gauge/ 20 amp
12-3/ 20 amp

NMB is house wiring
UF is underground
Rolls of stranded wire
HOOK UP Wires
White 14 gauge 15 amp
120 volt 15 amp outlet, AFCI, GFCI, timer, switch etc can be installed on 15 or 20 amp breaker. Never connect 15 gauge wire to 20-30-40 amp breaker.

White/ #14 gauge wire,  with ground ... 15 amp capacity. Safe maximum 12 amps.
Buy:
14-2 gauge/ 15 amp
14-3/ 15 amp

NMB is house wiring
UF is underground
50-60 amp breaker use 6 gauge /
240 volt 50 outlet can be installed on 50 amp breaker only
6-2 wire
Buy:
6-2 wire
Southwire electric tools
NMB is house wiring
UF is underground
40-50 amp breaker use 8 gauge /
240 volt 40 amp outlet can be installed on 40 or 50 amp breaker only
6-2 wire
Buy:
8-2 wire
Southwire electric tools
NMB is house wiring
UF is underground
     
Copper ground wire.
Every device, load, metal enclosure etc must be grounded. Ground wire must be continuous throughout installation, never switched on-off, never used as a Neutral wire.
Generally ... use same size as other wire in circuit
Buy:
12 gauge copper ground wire
Ground wire
Green ground wire
Ground pigtails
Ground rods/ ground clamps at Amazon
armored cable
Non metallic flexible cables must carry ground wire, but do not have hazard of short circuit causing injury from shock.

Armored steel cable can be used as a grounded connection, and will protect wires from damage. Metal can be energized from an insulation failure.

All conduit ...metal, plastic ... flexible and rigid ... must be attached to structure, and attached to enclosures, boxes.
Movement, damage and deterioration are major cause of electrical failure.
Buy:
Non-metallic flexible conduit
Power whip
Armored cable
Southwire armored cable cutter
Pull boxes
Southwire armored cable cutter
Electrical tools must be insulated.
Always best to disconnect power, but insulation failure, lack of proper grounding, grounded neutral, lack of GFCI, out-of-code wiring, generator operating without transfer switch, and other problems still pose a risk to anyone working on electric power ... even when breaker is off.

Buy:
Electrician tools kits
KLEIN TOOLS
Tools kits
IRWIN tools
KNIPEX

Telephone cable knife
Low Voltage Mounting Bracket for Telephone
Push on wire connectors

Push-on wire connectors in place of twist-on connectors

Buy:
Push on wire connectors Amazon
Red 3P connector for 10-14 gauge wire
Lever connectors for stranded wire at Amazon
HOOK UP Wires

Protect wiring from damage
Use nipper instead of pliers or screwdriver for removing staples (and nails). Do not damage cable or wires inside cable.

-Code says: Cable SHALL BE secured without damage to the outer covering. NEC sec. 336-15
Buy
End cutting nippers at Amazon


Electrically insulated tools
When removing insulation from wire, do NOT score or put cuts on surface of copper wire. Doing so increases resistance and heat on wire and creates possible weak point.
Buy tools:
KLEIN TOOLS
Wire strippers at Amazon
Electric Wire Stripping Machine
Linesman pliers
Utility knife at Amazon
multimeter
Multimeters
Voltage is tested across two separate wires. Ohms or resistance is tested across both ends of same wire. Amperage is tested along one or two points on same wire.
Buy:
Analog multimeter
Multimeters at Amazon
Klein multimeter
Electric testers at Amazon
Clampmeter for testing amp flow on line

GFCI circuit breaker
A GFCI circuit breaker will protect all boxes on circuit.

Circuit must be grounded. Ground wire must be continuous and connected to each piece of equipment.

White wire on circuit breaker must be connected to Neutral busbar inside the breaker panel.

Buy
GFCI circuit breakers
Push down
single-pole breaker
1" wide Push down breaker
Plug-in breaker
Buy single-pole:
Choose from 15 to 60 amp
Eaton CL series
Siemens 15-60 amp

Single-pole tandem breaker
Tandem breakers
Push down
double-pole breaker
2" wide Push down breaker
Plug-in breakers
Buy double-pole:
Choose from 15 to 125 amp
Choose from 15 amp to 200 amp
Eaton CL series circuit breaker
Siemens circuit breaker
Double pole GFCI
Support the economy:
Buy water heaters from my associate links:

50 gallon Gas water heaters at Amazon
40 gallon gas water heaters at Amazon
50 gallon Electric water heaters at Amazon
40 gallon electric water heaters at Amazon
Hybrid / heat pump/ water heaters at Amazon

Resources:
How to install gas water heater
How to install electric water heater
Troubleshoot gas water heater
Troubleshoot electric water heater
Point of use water heaters
Resources:
Troubleshoot Gas valves with manuals
Icon gas valve

How to replace water heater element Waste King disposal
How to wire tankless electric


Install point of use water heater
Titan tankless

Contactors/ relays
Type 1 and type 2 surge protection surge protection
Programmable timers

Woods timers
surge protection
Anode rods anode rods
Recirculation system

Tankless recirculation
Point of use water heater
Install and troubleshoot garbage disposal Waste King disposal
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Electronic parts

Industrial supplies

Tools and home improvement

Home and garden

Hayward pool
Pentair pool

Southwire electric
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Tools

DEWALT
Black and Decker
Stanley
SKIL
Makita
Porter-Cable
Bosch

Irwin Hand tools
Klein hand tools
Fluke electrical testing
Dremel hobby tools

Campbell Hausfeld air powered
Tekton automotive

Powerbuilt automotive
Saws and saw blades
box timers Resource:
Compare box timers
DPDT timers
Intermatic
Control water heater w/ Z-wave
Intermatic control centers Resource:
Intermatic control centers: and parts
Digital control centers and parts
Tork control centers and parts
Subpanels
All control centers and parts
Enclosures
programmable timer Resource:
Programmable timers
Countdown timers
Off delay timers
On delay timers
Timer modules
Din rail
Twin & one-shot
Woods
Intermatic
Tork
Low voltage power packs Recirculation systems
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