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How
to wire 120 volt Intermatic T101 / for 208-240-277
volt Lnks for wiring 110-125 volt T101 & T171, T103 & T103B, T105 Links for wiring 208-240-277 volt T102 & T172, T106 timers |
Large image Indoor metal box Buy: T101 series at Amazon |
Larger image Indoor metal box/ day skipper Lets you skip one or more days per week Buy: T171 at Amazon |
Larger image Mechanism only Use thumb spring located top inside timer to remove old mechanism from enclosure Buy: T101M at Amazon |
Larger image Outdoor metal box Buy: T101R at Amazon |
Larger image Outdoor metal box/ day skipper Buy: T171R at Amazon T171RCR carry-over |
Larger image Outdoor plastic box Buy: T101P at Amazon Outdoor plastic box/ see thru door Buy: T101PCD82 |
T101R3 Outdoor metal box Buy: T101R3 at Amazon |
T101R201 Outdoor metal box/ With fireman switch Buy: T101R201 at Amazon |
T101P201 Outdoor plastic box/ With fireman switch Buy: T101P201 at Amazon |
Method 1: Change clock motor Simple exchange makes this easiest choice |
Buy: 120 volt WG1570 clock motor |
T-101B clock motor 120 V Buy: WG1570 for 60 Hz 120 volt Amazon T-101B change to 208-277 Change T101B timer into 240 Volt Buy: WG1573 for 60 Hz 208-277V T-101B change to 480 Volts Change clock motor to WG1573 Buy: WG1576 for 60 Hz 480V at Amazon |
Change clock motor
voltage >>>>> |
Method 2: Add Neutral wire Easiest choice ..... if Neutral is readily available |
Use only solid copper 600 volt residential wire Buy: Southwire 10-3 wire |
Keep wires straight Use solid copper wire If wiring terminal or end of wire are covered with green, use emery board to clean terminal and sandpaper to clean wire. |
Use
correct wire and breaker Use only 600 volt solid copper wire Match amp load with wire size and breaker All 3 ... amps ... wire size ... and breaker ... must be matched Breakers are rated by amps. Each breaker is
rated for 80% safe maximum
So 30 amp breaker has safe max 30 x .80 = 24 amps Each load (light, motor, appliance etc) has a watt and volt rating. Figure amps for load: If load is 4500 watt
water heater, that is connected to 240 volt ...
then divide 4500 watts by 240 volts = 18.75 amps 18.75 amps exceeds safe max for 20 amp breaker (16 amps) Use 30 amp breaker Each breaker has a corresponding wire size 20 amp breaker: use
12 gauge wire
30 amp breaker: use 10 gauge wire Resources: Wire and breaker sizes Figure volts amps watts for water heater |
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12 Ga |
10 gauge or 12 gauge? Compare your wire with short pieces of 10 and 12 gauge wire from local box store 10 gauge for 30 amp breaker. 10 gauge wire can have black-white and sometimes black-red 12 gauge for 20 amp breaker 12 gauge will have black and white wires . Resources: Match color code and amp rating for wire Basic house wiring |
Basic electric safety can include: Adding black tape when White wire carries voltage (applies to 208 and 240V circuits) Why? Black tape on
White wire identifies wire is Hot and not Neutral
With
120 and 277 Volt
circuits, White wire is Neutral, and Black is HotWith 208 and 240 circuits, both wires are Hot, and both wires carry voltage |
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Never
use aluminum wire Aluminum can only be used if device, timer, outlet, etc is rated CO/AL CO for copper ... AL for aluminum. Intermatic timers are NOT rated for AL aluminum wire |
Use only 600 volt wire. Lamp cord, extension cords are not rated 600 volt. Use copper wire only. Aluminum wire is fire risk and should be avoided or installed by professional. 30 amp breaker use 10 gauge / 120-240 volt 30 amp outlet can be installed on 30 amp breaker only/ use 10 gauge wire ... cannot be connected to 15-20-40 amp breaker. Orange/ #10 gauge wire, with ground ... 30 amp capacity. Safe maximum: 30 x 80% = 24 amps. Buy: 10-2 gauge/ 30 amp 10-3/ 30 amp Southwire electric tools |
Yellow
12 gauge 20 amp 120 volt 20 amp outlet can be installed on 20 amp breaker, but not 15 amp breaker/ use 12 ga wire. ... cannot be connected to 30-40 amp breaker. 1 Yellow/ #12 gauge wire, with ground ... 20 amp capacity. Safe maximum 16 amps. Buy: 12-2 gauge/ 20 amp 12-3/ 20 amp NMB is house wiring UF is underground Rolls of stranded wire HOOK UP Wires |
White
14 gauge 15 amp 120 volt 15 amp outlet, AFCI, GFCI, timer, switch etc can be installed on 15 or 20 amp breaker. Never connect 15 gauge wire to 20-30-40 amp breaker. White/ #14 gauge wire, with ground ... 15 amp capacity. Safe maximum 12 amps. Buy: 14-2 gauge/ 15 amp 14-3/ 15 amp NMB is house wiring UF is underground |
50-60
amp breaker use 6 gauge / 240 volt 50 outlet can be installed on 50 amp breaker only Buy: 6-2 wire Southwire electric tools NMB is house wiring UF is underground |
40-50
amp breaker use 8 gauge / 240 volt 40 amp outlet can be installed on 40 or 50 amp breaker only Buy: 8-2 wire Southwire electric tools NMB is house wiring UF is underground |
Copper ground wire. Every device, load, metal enclosure etc must be grounded. Ground wire must be continuous throughout installation, never switched on-off, never used as a Neutral wire. Generally ... use same size as other wire in circuit Buy: 12 gauge copper ground wire Ground wire Green ground wire Ground pigtails Ground rods/ ground clamps at Amazon |
Non metallic flexible cables must carry ground wire, but do not have hazard of short circuit causing injury from shock. Armored steel cable can be used as a grounded connection, and will protect wires from damage. Metal can be energized from an insulation failure. All conduit ...metal, plastic ... flexible and rigid ... must be attached to structure, and attached to enclosures, boxes. Movement, damage and deterioration are major cause of electrical failure. Buy: Non-metallic flexible conduit Power whip Armored cable Southwire armored cable cutter Pull boxes |
Electrical tools must be insulated. Always best to disconnect power, but insulation failure, lack of proper grounding, grounded neutral, lack of GFCI, out-of-code wiring, generator operating without transfer switch, and other problems still pose a risk to anyone working on electric power ... even when breaker is off. Buy: Electrician tools kits KLEIN TOOLS Tools kits IRWIN tools KNIPEX Telephone cable knife Low Voltage Mounting Bracket for Telephone |
Push-on wire connectors in place of twist-on connectorsBuy:Push on wire connectors Amazon Red 3P connector for 10-14 gauge wire Lever connectors for stranded wire at Amazon HOOK UP Wires |
Protect wiring from damage Use nipper instead of pliers or screwdriver for removing staples (and nails). Do not damage cable or wires inside cable. -Code says: Cable SHALL BE secured without damage to the outer covering. NEC sec. 336-15 Buy End cutting nippers at Amazon |
Electrically insulated tools When removing insulation from wire, do NOT score or put cuts on surface of copper wire. Doing so increases resistance and heat on wire and creates possible weak point. Buy tools: KLEIN TOOLS Wire strippers at Amazon Electric Wire Stripping Machine Linesman pliers Utility knife at Amazon |
Multimeters Voltage is tested across two separate wires. Ohms or resistance is tested across both ends of same wire. Amperage is tested along one or two points on same wire. Buy: Analog multimeter Multimeters at Amazon Klein multimeter Electric testers at Amazon Clampmeter for testing amp flow on line |
GFCI circuit breaker A GFCI circuit breaker will protect all boxes on circuit. Circuit must be grounded. Ground wire must be continuous and connected to each piece of equipment. White wire on circuit breaker must be connected to Neutral busbar inside the breaker panel. Buy GFCI circuit breakers |
Push down 1" wide Push down breaker Plug-in breaker Buy single-pole: Choose from 15 to 60 amp Eaton CL series Siemens 15-60 amp Single-pole tandem breaker Tandem breakers |
Push down 2" wide Push down breaker Plug-in breakers Buy double-pole: Choose from 15 to 125 amp Choose from 15 amp to 200 amp Eaton CL series circuit breaker Siemens circuit breaker Double pole GFCI |
How to wire contactors/ relays |
How to wire inline fuseholder |
How to wire delay timers How to wire twin timers |
Buy Electronics Industrial supplies Tools and home improvement Home and garden Hayward pool Pentair pool Southwire electric |
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Buy
Tools DEWALT Black and Decker Stanley SKIL Makita Porter-Cable Bosch Irwin Hand tools Klein hand tools Fluke electrical testing Dremel hobby tools Campbell Hausfeld air powered Tekton automotive Powerbuilt automotive Saws and saw blades |
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Resource: Compare box timers DPDT timers Intermatic Control water heater w/ Z-wave |
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Resource: Intermatic control centers: and parts Digital control centers and parts Tork control centers and parts Subpanels All control centers and parts Enclosures |
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Resource: Programmable timers Countdown timers Off delay timers On delay timers Timer modules Din rail Twin & one-shot Woods Intermatic Tork |
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Recirculation systems |
Buy
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