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How to twist electric wire together

Applies to residential applications where twist-on wire connector is used
Resource: safe electric wiring
Use only 600 volt wire.
Lamp cord, extension cords are not rated 600 volt.
Use copper wire only. Aluminum wire is fire risk and should be avoided or installed by professional.

30 amp breaker use 10 gauge /
120-240 volt 30 amp outlet can be installed on 30 amp breaker only/ use 10 gauge wire ... cannot be connected to 15-20-40 amp breaker.

Orange/ #10 gauge wire, with ground ... 30 amp capacity. Safe maximum: 30 x 80% = 24 amps.
Buy:
10-2 gauge/ 30 amp
10-3/ 30 amp
Southwire electric tools
Yellow 12 gauge 20 amp
120 volt 20 amp outlet can be installed on 20 amp breaker, but not 15 amp breaker/ use 12 ga wire.
... cannot be connected to 30-40 amp breaker. 1

Yellow/ #12 gauge wire, with ground ... 20 amp capacity. Safe maximum 16 amps.
Buy:
12-2 gauge/ 20 amp
12-3/ 20 amp

NMB is house wiring
UF is underground
Rolls of stranded wire
HOOK UP Wires
White 14 gauge 15 amp
120 volt 15 amp outlet, AFCI, GFCI, timer, switch etc can be installed on 15 or 20 amp breaker. Never connect 15 gauge wire to 20-30-40 amp breaker.

White/ #14 gauge wire,  with ground ... 15 amp capacity. Safe maximum 12 amps.
Buy:
14-2 gauge/ 15 amp
14-3/ 15 amp

NMB is house wiring
UF is underground
50-60 amp breaker use 6 gauge /
240 volt 50 outlet can be installed on 50 amp breaker only
6-2 wire
Buy:
6-2 wire
Southwire electric tools
NMB is house wiring
UF is underground
40-50 amp breaker use 8 gauge /
240 volt 40 amp outlet can be installed on 40 or 50 amp breaker only
6-2 wire
Buy:
8-2 wire
Southwire electric tools
NMB is house wiring
UF is underground
     
Copper ground wire.
Every device, load, metal enclosure etc must be grounded. Ground wire must be continuous throughout installation, never switched on-off, never used as a Neutral wire.
Generally ... use same size as other wire in circuit
Buy:
12 gauge copper ground wire
Ground wire
Green ground wire
Ground pigtails
Ground rods/ ground clamps at Amazon
armored cable
Non metallic flexible cables must carry ground wire, but do not have hazard of short circuit causing injury from shock.

Armored steel cable can be used as a grounded connection, and will protect wires from damage. Metal can be energized from an insulation failure.

All conduit ...metal, plastic ... flexible and rigid ... must be attached to structure, and attached to enclosures, boxes.
Movement, damage and deterioration are major cause of electrical failure.
Buy:
Non-metallic flexible conduit
Power whip
Armored cable
Southwire armored cable cutter
Pull boxes
Southwire armored cable cutter
Electrical tools must be insulated.
Always best to disconnect power, but insulation failure, lack of proper grounding, grounded neutral, lack of GFCI, out-of-code wiring, generator operating without transfer switch, and other problems still pose a risk to anyone working on electric power ... even when breaker is off.

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Push on wire connectors

Push-on wire connectors in place of twist-on connectors

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Push on wire connectors Amazon
Red 3P connector for 10-14 gauge wire
Lever connectors for stranded wire at Amazon
HOOK UP Wires

Protect wiring from damage
Use nipper instead of pliers or screwdriver for removing staples (and nails). Do not damage cable or wires inside cable.

-Code says: Cable SHALL BE secured without damage to the outer covering. NEC sec. 336-15
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End cutting nippers at Amazon


Electrically insulated tools
When removing insulation from wire, do NOT score or put cuts on surface of copper wire. Doing so increases resistance and heat on wire and creates possible weak point.
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Wire strippers at Amazon
Electric Wire Stripping Machine
Linesman pliers
Utility knife at Amazon
multimeter
Multimeters
Voltage is tested across two separate wires. Ohms or resistance is tested across both ends of same wire. Amperage is tested along one or two points on same wire.
Buy:
Analog multimeter
Multimeters at Amazon
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Electric testers at Amazon
Clampmeter for testing amp flow on line

GFCI circuit breaker
A GFCI circuit breaker will protect all boxes on circuit.

Circuit must be grounded. Ground wire must be continuous and connected to each piece of equipment.

White wire on circuit breaker must be connected to Neutral busbar inside the breaker panel.

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Push down
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Single-pole tandem breaker
Tandem breakers
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2" wide Push down breaker
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Buy double-pole:
Choose from 15 to 125 amp
Choose from 15 amp to 200 amp
Eaton CL series circuit breaker
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Double pole GFCI
how to twist electric wires

linesman pliers
Buy tools:
Wire strippers at Amazon
Linesman pliers
Utility knife at Amazon
End cutting nippers at Amazon
twist two electric wires

Do not solder solid copper wires together

Amperage on wire is heat, and can melt solder causing failed connection, and fire hazard.
Twist wires together very tight.
Twist connector very tight.

Always best to twist wires .... but
.... solid copper wires can be connected without twisting...
Strip wires back to same length
Use correct wire connector so it grabs both wires and covers all bare copper.
Twist connector very tight.

However....
a) Twisting gives permanence to connection.
b) In high amperage usage, the wire connector can fail.
c) Electricians twist wires
connect stranded wire and solid wire How to connect stranded wire and solid wire
If stranded wire is thinner than solid:
Strip back stranded wire so there is more copper visible than solid wire.
Wrap stranded wire around solid copper.
Leave solid wire straight.
When connecting two solids and one stranded: twist solids together first, then wrap stranded wire around solids.
Apply wire connector very tight.
Pull stranded wire to make sure it is tight.
If stranded wire is same diameter as solid:
Cut off both same length
Don't twist together, cover with wire connector.
Twisted wire 1) Strip stranded wire longer
2) Wrap stranded around the solid wire
3) Twist wire connector over both wires
4) Twist wire connector very tight
5) Pull stranded wire and make sure it will not come loose

Silver-colored stranded wire shown in image is steel and not aluminum. Steel stranded wire is available on some small electrical devices to save higher cost of using stranded copper wire.
Never use aluminum wire. Residential codes do not allow aluminum wiring.
Aluminum wire is a valid conductor used for power lines, but connections require compression fittings and devices that are rated for AL.
Improper use of aluminum inside a home is a fire hazard. Must use switches and outlets rated for AL.
Connecting aluminum and copper using ordinary wire connector instead of specified compression fitting is fire hazard since the aluminum expands when heated by amperage. The expansion and contraction of wires loosens connection, creating gaps for arcing that causes more overheating, that begins to melt the connection, eventually failing.

 

Look inside wire connector and see steel spring.
Screw on wire connector and steel spring cuts into soft copper wire.
Tighter you screw wire connector, the stronger the steel spring holds the wires together.

  

Twist connector very tight.
Different size and types (solid and stranded) can be joined under same wire connector as shown.
If one wire is smaller there is risk it can pull loose.

The main safety issue is 'can any of the wires be pulled loose after connector is tightened?'
Pull on them firmly after connector is applied. Check it for sure.

The small wire can be wrapped or twisted together with one of the larger wires.
DO NOT SOLDER connections
Twist wire connector VERY tight
Add black tape to hold the wires together if needed ... this helps hold in place both while connector is being installed, and after connector is finished.
It is safe to leave black tape holding the wires.

Resource:
Safe electric wiring
Insdulation under screw plate
Larger image
Both wires MUST be same gauge
Straighten each wire
Tighten screw very tight against copper wire



Larger image

Connect stranded and solid with wire connector and run jumper to screw plate.
Or add solder to stranded wire to make solid.
See example image

Household NM-B Wires are color-coded so inspectors/ electricians can easily identify which wire is used during construction
Match wire size and breaker amp rating
If your home was wired by professional electrician who pulled permits, then circuit breaker and wire size will match. If manufactured home or travel trailer has not been altered by homeowner then breaker and wire size will match.

If breaker is oversized for wire... fire danger
Breaker can let too much electricity travel through the wire. Wire can overheat and cause fire.
Call electrician if you suspect wiring is not correct,
Absolute electrocution danger when removing cover off main panel. More information below.
Main breaker terminals are still Hot when main breaker is turned off.

Buy:
Wire wire at Amazon
Resource:
Select correct wire and breaker size
How to replace circuit breaker
Use only 600 volt wire.
Lamp cord, extension cords are not rated 600 volt.
Use copper wire only. Aluminum wire is fire risk and should be avoided or installed by professional.

30 amp breaker use 10 gauge /
120-240 volt 30 amp outlet can be installed on 30 amp breaker only/ use 10 gauge wire ... cannot be connected to 15-20-40 amp breaker.

Orange/ #10 gauge wire, with ground ... 30 amp capacity. Safe maximum: 30 x 80% = 24 amps.
Buy:
10-2 gauge/ 30 amp
10-3/ 30 amp
Southwire electric tools
Yellow 12 gauge 20 amp
120 volt 20 amp outlet can be installed on 20 amp breaker, but not 15 amp breaker/ use 12 ga wire.
... cannot be connected to 30-40 amp breaker.

Yellow/ #12 gauge wire, with ground ... 20 amp capacity. Safe maximum 16 amps.
Buy:
12-2 gauge/ 20 amp
12-3/ 20 amp

NMB is house wiring
UF is underground
Rolls of stranded wire
White 14 gauge 15 amp
120 volt 15 amp outlet, AFCI, GFCI, timer, switch etc can be installed on 15 or 20 amp breaker. Never connect 15 gauge wire to 20-30-40 amp breaker.

White/ #14 gauge wire,  with ground ... 15 amp capacity. Safe maximum 12 amps.
Buy:
14-2 gauge/ 15 amp
14-3/ 15 amp

NMB is house wiring
UF is underground
50-60 amp breaker use 6 gauge /
240 volt 50 outlet can be installed on 50 amp breaker only
6-2 wire
Buy:
6-2 wire
Southwire electric tools
NMB is house wiring
UF is underground
40-50 amp breaker use 8 gauge /
240 volt 40 amp outlet can be installed on 40 or 50 amp breaker only
6-2 wire
Buy:
8-2 wire
Southwire electric tools
NMB is house wiring
UF is underground
    
Copper ground wire.
Every device, load, metal enclosure etc must be grounded. Ground wire must be continuous throughout installation, never switched on-off, never used as a Neutral wire.
Generally ... use same size as other wire in circuit
Buy:
12 gauge copper ground wire
Ground wire
Green ground wire
Ground pigtails
Ground rods/ ground clamps at Amazon
armored cable
Armored cable can be used as a grounded connection, and will protect wires from damage. Metal can be energized from an insulation failure.

Non metallic flexible cables must carry ground wire, but does not have hazard of short circuit causing injury from shock.

All conduit ...metal, plastic ... flexible and rigid ... must be attached to structure, and attached to enclosures, boxes.
Movement, damage and deterioration are major cause of electrical failure.
Buy:
Armored cable
Southwire armored cable cutter
Non-metallic flexible conduit
Power whip
Pull boxes
Southwire armored cable cutter
Electrical tools must be insulated.
Always best to disconnect power, but issues of insulation failure, lack of proper grounding, lack of GFCI, out-of-code wiring, generator operating without transfer switch, and other problems pose a risk to anyone working on electric power.

Buy:
Electrician tools kits
Klein tools
Tools kits
stranded wire
12 ga Stranded wire is good for conduit with multiple wires ... but stranded cannot be installed under screw terminals on outlets, switches, timers etc without risk ... of heat causing splayed strands ....that come loose ... and begin to arc. Connect stranded to short piece of solid copper wire, and attach solid to screw terminal. Do not solder residential or commercial wiring.
Buy:
Rolls of stranded wire

Protect wiring from damage
Use nipper instead of pliers or screwdriver for removing staples (and nails). Do not damage cable or wires inside cable.

-Code says: Cable SHALL BE secured without damage to the outer covering. NEC sec. 336-15
Buy
End cutting nippers at Amazon


Electrically insulated tools
When removing insulation from wire, do NOT score or put cuts on surface of copper wire. Doing so increases resistances and heat on wire and creates possible weak point.
Buy tools:
Wire strippers at Amazon
Linesman pliers
Utility knife at Amazon
multimeter
Multimeters
Voltage is tested across two separate wires. Ohms or resistance is tested across both ends of same wire. Amperage is tested along one or two points on same wire.
Buy:
Analog multimeter
Multimeters at Amazon
Klein multimeter
Electric testers at Amazon
Clampmeter for testing amp flow on line
Electricity leaves power plant -What is 3-phase electric: power plant to end user
-Basic house wiring
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