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How to wire 120 volt Intermatic T101 / for 208-240-277 volt

Lnks for wiring 110-125 volt T101 & T171,  T103 & T103BT105
Links for wiring 208-240-277 volt T102 & T172T106 timers
water heater timer
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Indoor metal box
Buy:
T101 series at Amazon

T175 timer
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Indoor metal box/ day skipper
Lets you skip one or more days per week
Buy:
T171 at Amazon
T101M
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Mechanism only
Use thumb spring located top inside timer to remove old mechanism from enclosure
Buy:
T101M at Amazon
T 104R
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Outdoor metal box
Buy:
T101R at Amazon
T 104R
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Outdoor metal box/ day skipper
Buy:
T171R at Amazon
T171RCR carry-over
T101P timer
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Outdoor plastic box
Buy:
T101P at Amazon
Outdoor plastic box/ see thru door
Buy:
T101PCD82

T101R3
T101R3 Outdoor metal box
Buy:
T101R3 at Amazon
T101R210
T101R201 Outdoor metal box/ With fireman switch
Buy:
T101R201 at Amazon
T101R210
T101P201 Outdoor plastic box/ With fireman switch
Buy:
T101P201 at Amazon
Method 1: Change clock motor
Simple exchange makes this easiest choice
Buy: 120 volt WG1570 clock motor
T-101B clock motor 120 V
Buy:
WG1570 for 60 Hz 120 volt Amazon
T-101B change to 208-277
Change T101B timer into 240 Volt
Buy:
WG1573 for 60 Hz 208-277V
T-101B change to 480 Volts
Change clock motor to WG1573
Buy:
WG1576 for 60 Hz 480V at Amazon
Change clock motor voltage
Intermatic clock motor >>>>> Intermatic clock motor
Method 2: Add Neutral wire
Easiest choice ..... if Neutral is readily available

Use only solid copper 600 volt residential wire
Buy:
Southwire 10-3 wire
Keep wires straight
Use solid copper wire
If wiring terminal  or end of wire are covered with green, use emery board to clean terminal and sandpaper to clean wire.
Use correct wire and breaker
Use only 600 volt solid copper wire
Match amp load with wire size and breaker
All 3 ... amps ... wire size ... and breaker ... must be matched

Breakers are rated by amps.
Each breaker is rated for 80% safe maximum
So 30 amp breaker has safe max 30 x .80 = 24 amps

Each load (light, motor, appliance etc) has a watt and volt rating.
Figure amps for load:
If load is 4500 watt water heater, that is connected to 240 volt ...
then divide 4500 watts by 240 volts = 18.75 amps
18.75 amps exceeds safe max for 20 amp breaker (16 amps)
Use 30 amp breaker

Each breaker has a corresponding wire size
20 amp breaker: use 12 gauge wire
30 amp breaker: use 10 gauge wire

Resources:
Wire and breaker sizes
Figure volts amps watts for water heater
10-3-wire
10-3-wire  12 Ga
10 gauge or 12 gauge?
Compare your wire with short pieces of 10 and 12 gauge wire from local box store

10 gauge for 30 amp breaker.
10 gauge wire can have black-white and sometimes black-red

12 gauge for 20 amp breaker
12 gauge will have black and white wires
.
Resources:
Match color code and amp rating for wire
Basic house wiring
Basic electric safety can include:
Adding black tape when White wire carries voltage (applies to 208 and 240V circuits)
Why? Black tape on White wire identifies wire is Hot and not Neutral
With 120 and 277 Volt circuits, White wire is Neutral, and Black is Hot
With 208 and 240 circuits, both wires are Hot, and both wires carry voltage
Never use aluminum wire
Aluminum can only be used if device, timer, outlet, etc is rated CO/AL
CO for copper ... AL for aluminum.
Intermatic timers are NOT rated for AL aluminum wire
Use only 600 volt wire.
Lamp cord, extension cords are not rated 600 volt.
Use copper wire only. Aluminum wire is fire risk and should be avoided or installed by professional.

30 amp breaker use 10 gauge /
120-240 volt 30 amp outlet can be installed on 30 amp breaker only/ use 10 gauge wire ... cannot be connected to 15-20-40 amp breaker.

Orange/ #10 gauge wire, with ground ... 30 amp capacity. Safe maximum: 30 x 80% = 24 amps.
Buy:
10-2 gauge/ 30 amp
10-3/ 30 amp
Southwire electric tools
Yellow 12 gauge 20 amp
120 volt 20 amp outlet can be installed on 20 amp breaker, but not 15 amp breaker/ use 12 ga wire.
... cannot be connected to 30-40 amp breaker. 1

Yellow/ #12 gauge wire, with ground ... 20 amp capacity. Safe maximum 16 amps.
Buy:
12-2 gauge/ 20 amp
12-3/ 20 amp

NMB is house wiring
UF is underground
Rolls of stranded wire
HOOK UP Wires
White 14 gauge 15 amp
120 volt 15 amp outlet, AFCI, GFCI, timer, switch etc can be installed on 15 or 20 amp breaker. Never connect 15 gauge wire to 20-30-40 amp breaker.

White/ #14 gauge wire,  with ground ... 15 amp capacity. Safe maximum 12 amps.
Buy:
14-2 gauge/ 15 amp
14-3/ 15 amp

NMB is house wiring
UF is underground
50-60 amp breaker use 6 gauge /
240 volt 50 outlet can be installed on 50 amp breaker only
6-2 wire
Buy:
6-2 wire
Southwire electric tools
NMB is house wiring
UF is underground
40-50 amp breaker use 8 gauge /
240 volt 40 amp outlet can be installed on 40 or 50 amp breaker only
6-2 wire
Buy:
8-2 wire
Southwire electric tools
NMB is house wiring
UF is underground
     
Copper ground wire.
Every device, load, metal enclosure etc must be grounded. Ground wire must be continuous throughout installation, never switched on-off, never used as a Neutral wire.
Generally ... use same size as other wire in circuit
Buy:
12 gauge copper ground wire
Ground wire
Green ground wire
Ground pigtails
Ground rods/ ground clamps at Amazon
armored cable
Non metallic flexible cables must carry ground wire, but do not have hazard of short circuit causing injury from shock.

Armored steel cable can be used as a grounded connection, and will protect wires from damage. Metal can be energized from an insulation failure.

All conduit ...metal, plastic ... flexible and rigid ... must be attached to structure, and attached to enclosures, boxes.
Movement, damage and deterioration are major cause of electrical failure.
Buy:
Non-metallic flexible conduit
Power whip
Armored cable
Southwire armored cable cutter
Pull boxes
Southwire armored cable cutter
Electrical tools must be insulated.
Always best to disconnect power, but insulation failure, lack of proper grounding, grounded neutral, lack of GFCI, out-of-code wiring, generator operating without transfer switch, and other problems still pose a risk to anyone working on electric power ... even when breaker is off.

Buy:
Electrician tools kits
KLEIN TOOLS
Tools kits
IRWIN tools
KNIPEX

Telephone cable knife
Low Voltage Mounting Bracket for Telephone
Push on wire connectors

Push-on wire connectors in place of twist-on connectors

Buy:
Push on wire connectors Amazon
Red 3P connector for 10-14 gauge wire
Lever connectors for stranded wire at Amazon
HOOK UP Wires

Protect wiring from damage
Use nipper instead of pliers or screwdriver for removing staples (and nails). Do not damage cable or wires inside cable.

-Code says: Cable SHALL BE secured without damage to the outer covering. NEC sec. 336-15
Buy
End cutting nippers at Amazon


Electrically insulated tools
When removing insulation from wire, do NOT score or put cuts on surface of copper wire. Doing so increases resistance and heat on wire and creates possible weak point.
Buy tools:
KLEIN TOOLS
Wire strippers at Amazon
Electric Wire Stripping Machine
Linesman pliers
Utility knife at Amazon
multimeter
Multimeters
Voltage is tested across two separate wires. Ohms or resistance is tested across both ends of same wire. Amperage is tested along one or two points on same wire.
Buy:
Analog multimeter
Multimeters at Amazon
Klein multimeter
Electric testers at Amazon
Clampmeter for testing amp flow on line

GFCI circuit breaker
A GFCI circuit breaker will protect all boxes on circuit.

Circuit must be grounded. Ground wire must be continuous and connected to each piece of equipment.

White wire on circuit breaker must be connected to Neutral busbar inside the breaker panel.

Buy
GFCI circuit breakers
Push down
single-pole breaker
1" wide Push down breaker
Plug-in breaker
Buy single-pole:
Choose from 15 to 60 amp
Eaton CL series
Siemens 15-60 amp

Single-pole tandem breaker
Tandem breakers
Push down
double-pole breaker
2" wide Push down breaker
Plug-in breakers
Buy double-pole:
Choose from 15 to 125 amp
Choose from 15 amp to 200 amp
Eaton CL series circuit breaker
Siemens circuit breaker
Double pole GFCI

How to wire contactors/ relays
Busman HKP-HH fuse holder
How to wire inline fuseholder
AH3 off delay timer
How to wire delay timers
How to wire twin timers
Support the economy:
Buy water heaters from my associate links:

50 gallon Gas water heaters at Amazon
40 gallon gas water heaters at Amazon
50 gallon Electric water heaters at Amazon
40 gallon electric water heaters at Amazon
Hybrid / heat pump/ water heaters at Amazon

Resources:
How to install gas water heater
How to install electric water heater
Troubleshoot gas water heater
Troubleshoot electric water heater
Point of use water heaters
Resources:
Troubleshoot Gas valves with manuals
Icon gas valve

How to replace water heater element Waste King disposal
How to wire tankless electric


Install point of use water heater
Titan tankless

Contactors/ relays
Install and troubleshoot garbage disposal Waste King disposal
Programmable timers

Woods timers
surge protection
Anode rods anode rods
Recirculation system

Tankless recirculation
Point of use water heater
Type 1 and type 2 surge protection surge protection
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Electronics

Industrial supplies

Tools and home improvement

Home and garden

Hayward pool
Pentair pool

Southwire electric
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Tools

DEWALT
Black and Decker
Stanley
SKIL
Makita
Porter-Cable
Bosch

Irwin Hand tools
Klein hand tools
Fluke electrical testing
Dremel hobby tools

Campbell Hausfeld air powered
Tekton automotive

Powerbuilt automotive
Saws and saw blades
box timers Resource:
Compare box timers
DPDT timers
Intermatic
Control water heater w/ Z-wave
Intermatic control centers Resource:
Intermatic control centers: and parts
Digital control centers and parts
Tork control centers and parts
Subpanels
All control centers and parts
Enclosures
programmable timer Resource:
Programmable timers
Countdown timers
Off delay timers
On delay timers
Timer modules
Din rail
Twin & one-shot
Woods
Intermatic
Tork
Low voltage power packs Recirculation systems
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