Search
Search using google with ads
How to wire Intermatic T10101R
How to troubleshoot Intermatic T10404R
How to troubleshoot Intermatic T10101R
Tech support options
|
Search Search using google with ads
|
How
to wire Intermatic T10404R How to wire Intermatic T10101R How to troubleshoot Intermatic T10404R How to troubleshoot Intermatic T10101R Tech support options |
| Use only 600 volt wire. Lamp cord, extension cords are not rated 600 volt. Use copper wire only. Aluminum wire is fire risk and should be avoided or installed by professional. 30 amp breaker use 10 gauge / 120-240 volt 30 amp outlet can be installed on 30 amp breaker only/ use 10 gauge wire ... cannot be connected to 15-20-40 amp breaker.  Orange/ #10 gauge wire, with ground ... 30 amp capacity. Safe maximum: 30 x 80% = 24 amps. Buy: 10-2 gauge/ 30 amp 10-3/ 30 amp Southwire electric tools |
Yellow
12 gauge 20 amp 120 volt 20 amp outlet can be installed on 20 amp breaker, but not 15 amp breaker/ use 12 ga wire. ... cannot be connected to 30-40 amp breaker. 1  Yellow/ #12 gauge wire, with ground ... 20 amp capacity. Safe maximum 16 amps. Buy: 12-2 gauge/ 20 amp 12-3/ 20 amp NMB is house wiring UF is underground Rolls of stranded wire HOOK UP Wires |
White
14 gauge 15 amp 120 volt 15 amp outlet, AFCI, GFCI, timer, switch etc can be installed on 15 or 20 amp breaker. Never connect 15 gauge wire to 20-30-40 amp breaker.  White/ #14 gauge wire, with ground ... 15 amp capacity. Safe maximum 12 amps. Buy: 14-2 gauge/ 15 amp 14-3/ 15 amp NMB is house wiring UF is underground |
| 50-60
amp breaker use 6 gauge / 240 volt 50 outlet can be installed on 50 amp breaker only  Buy: 6-2 wire Southwire electric tools NMB is house wiring UF is underground |
40-50
amp breaker use 8 gauge / 240 volt 40 amp outlet can be installed on 40 or 50 amp breaker only  Buy: 8-2 wire Southwire electric tools NMB is house wiring UF is underground |
  Copper ground wire. Every device, load, metal enclosure etc must be grounded. Ground wire must be continuous throughout installation, never switched on-off, never used as a Neutral wire. Generally ... use same size as other wire in circuit Buy: 12 gauge copper ground wire Ground wire Green ground wire Ground pigtails Ground rods/ ground clamps at Amazon |
 Non metallic flexible cables must carry ground wire, but do not have hazard of short circuit causing injury from shock. Armored steel cable can be used as a grounded connection, and will protect wires from damage. Metal can be energized from an insulation failure. All conduit ...metal, plastic ... flexible and rigid ... must be attached to structure, and attached to enclosures, boxes. Movement, damage and deterioration are major cause of electrical failure. Buy: Non-metallic flexible conduit Power whip Armored cable Southwire armored cable cutter Pull boxes |
 Electrical tools must be insulated. Always best to disconnect power, but insulation failure, lack of proper grounding, grounded neutral, lack of GFCI, out-of-code wiring, generator operating without transfer switch, and other problems still pose a risk to anyone working on electric power ... even when breaker is off. Buy: Electrician tools kits KLEIN TOOLS Tools kits IRWIN tools KNIPEX Telephone cable knife Low Voltage Mounting Bracket for Telephone |
Push-on wire connectors in place of twist-on connectorsBuy:Push on wire connectors Amazon Red 3P connector for 10-14 gauge wire Lever connectors for stranded wire at Amazon HOOK UP Wires |
 Protect wiring from damage Use nipper instead of pliers or screwdriver for removing staples (and nails). Do not damage cable or wires inside cable. -Code says: Cable SHALL BE secured without damage to the outer covering. NEC sec. 336-15 Buy End cutting nippers at Amazon |
  Electrically insulated tools When removing insulation from wire, do NOT score or put cuts on surface of copper wire. Doing so increases resistance and heat on wire and creates possible weak point. Buy tools: KLEIN TOOLS Wire strippers at Amazon Electric Wire Stripping Machine Linesman pliers Utility knife at Amazon |
 Multimeters Voltage is tested across two separate wires. Ohms or resistance is tested across both ends of same wire. Amperage is tested along one or two points on same wire. Buy: Analog multimeter Multimeters at Amazon Klein multimeter Electric testers at Amazon Clampmeter for testing amp flow on line |
 GFCI circuit breaker A GFCI circuit breaker will protect all boxes on circuit. Circuit must be grounded. Ground wire must be continuous and connected to each piece of equipment. White wire on circuit breaker must be connected to Neutral busbar inside the breaker panel. Buy GFCI circuit breakers |
Push down 1" wide Push down breaker Plug-in breaker Buy single-pole: Choose from 15 to 60 amp Eaton CL series Siemens 15-60 amp Single-pole tandem breaker Tandem breakers |
Push down 2" wide Push down breaker Plug-in breakers Buy double-pole: Choose from 15 to 125 amp Choose from 15 amp to 200 amp Eaton CL series circuit breaker Siemens circuit breaker Double pole GFCI |
 Intermatic T10404R
and T10101R control center Two timers for pool filter and learner T10101R comes with two 120 volt T101 timers T10401 comes with two 240 volt T104 timers Max 40 amp (safe max 32 amp). Rated for up to 5 Hp. Resource: See charts for motors: amp, distance, wire size T10000R series/ without breaker slots/ One knockout on the right side for mounting switching device or GFCI. Two combination décor/toggle switch knockouts on the deadfront. Numerous wiring knockouts located on bottom of panel. This control panel has no circuit breaker spaces, but can install surface mounted circuit breaker or a din-rail mounted fuseholder. Multiple fuses and breakers on single circuit are OK. Multiple surge protectors OK on single circuit. Caution: only 1 GFCI or AFCI per circuit. Read information how to install and wire for 120 volt outlet/ switch Buy: PE10000 enclosure/ no timer/ T10101R with 2x T101 /120V T10004R with one T104 /208-240V T10404R with 2x T104 / 208-240V T10604R with T106 and T104 /208-240V for 2-speed pumps T12404R with T104201 and T104/ 208-240V with fireman switch Resources and manuals T10000R series manual and sell sheet T10404R door label T10101R manual |
 Mechanism only Use thumb spring located top inside timer to remove old mechanism from enclosure Buy: T101M 120 volt mechanism only T101 series 120 volt timers T104M 240 volt mechanism T104 series 240 volt timers T104M201 mechanism with fireman switch |
 T10404T with two
T104 timers for filter and cleanerSupply voltage is 240 volts that connects to Terminals 1 and 2 on Filter timer. Both timers have a clock motor that rotates the yellow dial once per day. The dial can have up to 12 sets of trippers for 12 ON-Off periods each day. Both clock motors are connected to terminals 1 and 2 on the Filter timer. The terminals on Cleaner timer receive no voltage unless the Filter timer is ON. This assures that pool cleaner can only run when the filter pump is ON. Filter pump must be ON so debris from the pool can be run through the sand filter. 
Fig 2 is same as Fig 1 shown above.Note that both the Filter Pump and Cleaner must be same voltage, either 120V or 240V. Timer clock voltage must match the Pump and Cleaner. The clock motors can be changed to either voltage Buy: 240 volt clock motor 120 volt clock motor Both clock motors must connect to terminals 1 and 3 on Filter Pump timer. The pool cleaner never operates unless the filter pump is running. The wiring is designed for that purpose, so that the debris picked up by cleaner gets sent through the sand filter. |
 Each timer on different breaker/
2 circuit breakersIllustration shows a method for running the filter pump and cleaner on separate circuit breakers. This came from an email question from a fellow who was experiencing overload on 1 circuit breaker, and wanted to install second breaker to run the cleaner. The contactor turns ON when filter timer is ON. The contactor closes circuit so cleaner timer receives power. When cleaner turns ON, it is powered from the second circuit breaker. Buy: 40 amp 240Volt contactor Convert control center timers to either 120 Volt or 240 volt by changing clock motor Buy: 240 volt clock motor for T10404R 120 volt clock motor for T10101R Resources: Contactor wiring Match wire and breaker size |
Resource: T10101R manual Match wire and breaker size |
 T10101R 120 volt wiringThis control center has same function as T10404R except for 120 volt installations. 240 volt motors run more efficiently than 120V. Most motors can be wired for either voltage. Look at rating plate on motor to select correct control center, wire size and breaker. Buy: T10101R control center with 2x T101 /120V Convert control center timers to either 120 Volt or 240 volt by changing clock motor Buy: 240 volt clock motor for T10404R 120 volt clock motor for T10101R Resource: T10101R manual Match wire and breaker size |
Add a freeze thermostat to T10404R When temperatures drop below set point, the freeze override will send power to the Filter pump. Power is also on the cleaner timer.  Buy PA102 mechanical thermostat and SPDT relay Freeze control Inline freeze switch/ 15 amps max Resources: How to wire PF1202T and PF1222TB Intermatic freeze controls and manuals Resource How to make a freeze outlet |
 Troubleshoot
T10404 and T10101R-Flip circuit breaker fully off and then back on. -Check that both clock motors are connected to terminals 1 and 2 on the Filter timer. -Observe if both clock dials are rotating 1 revolution per day. If dials are not rotating, then clock motor is bad, unit is not getting voltage, or is getting incorrect voltage. -Convert timer to either 120 Volt or 240 volt by changing clock motor Buy: 240 volt clock motor for T10404R 120 volt clock motor for T10101R -Check if each clock dial has ON and OFF trippers fastened to yellow dial. -Move both override levers to ON position. If Filter pump is OFF and Cleaner pump is OFF, then move both override levers to ON position. If Filter pump works and Cleaner pump works, then voltage is correct and wiring is correct. -If all the above steps function correctly, observe if the trippers push the override lever back and forth between ON position and OFF position. If the dial rotates tripper past the override lever, and override lever does not change position, then most likely problem is worn trippers need to be replaced.  Buy:
trippers156T1978A set 2 156T1978A trippers PA115 - 25 sets< -If the trippers are sliding past the override lever, and new trippers do not solve problem, then replace timer module. Buy: T101M 120 volt mechanism only T104M 240 volt mechanism - Undersized wire and breaker can cause malfunctions. - Check that motor load is working correctly. Look at rating plate on motor for voltage and amperage requirements. - Convert control center timers to either 120 Volt or 240 volt by changing clock motor Buy: 240 volt clock motor for T10404R 120 volt clock motor for T10101R -If the above steps check OK, then check terminal connections and wires. Max 2 wires under a terminals. Do not use stranded wire. Clean corroded wires with sandpaper, or use white vinegar to help dissolve build-up on terminals. Tighten screws very tight against copper wire. Use only copper wire. |
  |
 Larger image Both wires MUST be same gauge Straighten each wire Tighten screw very tight against copper wire |
 Larger image Connect stranded and solid with wire connector and run jumper to screw plate. Or add solder to stranded wire to make solid. See example image |
ories, safe electric
practice for boxes/ enclosures For
household 120-240 volt power:-Use only approved 600 volt cables, wires, enclosures, boxes, conduit etc for household 120-240 volt. -Extension cords are not rated 600 volt, and cannot be used for permanent in-wall wiring. Resources Extension cord code -Do not use makeshift, homemade boxes that are not rated for household voltage. -Correct box must be used for application ... a light fixture or fan requires round or octagon box ... cannot use switch box, or square junction box for light fixture ... cannot use round, octagon, or square junction box for switch and outlet. -All enclosures and boxes require a cover that is made to fit box, and must sit flat and tight against box. -Missing knockout holes must be filled. -Keep enclosure door or cover in place and closed to contain spark and potential fire hazard. -Box cannot have vent holes or heat fan installed where air supply can feed a potential fire. -Never solder household wiring connections. High heat from resistance, caused when amperage gets pushed through the wire by voltage, will melt solder and cause potential hazard. -Use only approved 600 volt wire connectors. Never reuse old wire connectors. -All enclosures, wiring, conduit etc must be attached firmly to structure, and located so cannot be damaged by lawn equipment etc. and best if located away from high heat, exposure to sun. Heat will cause deterioration of electrical installations.  -Enclosures require ground
wire to be present and connected to all devices, equipment etc. Metal
boxes and enclosures require
connection to ground wire. Plastic boxes do not require grounding.Resources: Safe electric wiring/ for boxes and enclosures Color code for wire Low-voltage structural wiring (doorbell, communication, TV etc): -Never include low-voltage 'structural wiring' inside same enclosure, conduit, raceway or box as household voltage. -Low voltage structural wiring and household wiring must be electrically separated to prevent insulation failure from energizing low voltage wires, cause fire and safety hazard. -Structural wiring can be run inside walls, does not require enclosure, box conduit etc except for installation convenience, weatherproofing, reliability, organization, access to splices and connections etc. -Household 120-240 volt wiring cannot be soldered ... but low-volt structural wires can be soldered when needed. Resource: troubleshoot low voltage doorbell |
Multimeter Test for breaks in wire/ Test for voltage Most appliance require 80% rated voltage to function correctly Buy Analog multimeter Multimeters at Amazon Klein multimeter Electric testers at Amazon Clampmeter for testing amp flow on line Resource: How to test and replace element How to test thermocouple Element tests for 120 volts How to test wire |
Safety
when testing wires:
Never touch wet or previously flooded appliance. Never stand on wet surface when working on electric. Never stand on bare soil, put down dry boards. Tape tester leads to wood sticks to keep hands away from power. Use non-contact voltage tester before touching wires. Never touch or lean into any made of metal. Remove metal objects from pockets. Do not use oxygen or fuel accelerants in same room as electrical repairs Resource: Basic house wiring |
 Non-contact voltage tester Test for power without touching connectors NEVER assume power is OFF Buy: Non-contact voltage tester Amazon Electric testers at Amazon Resource: How to test electric power is off |
Use nipper instead of pliers or screwdriver for removing staples (and nails). Do not damage cable or wires inside cable. Code -Cable SHALL BE secured without damage to the outer covering. NEC sec. 336-15 Buy End cutting nippers at Amazon |
 When removing insulation from wire, do NOT score or put cuts on surface of copper wire. Doing so increases resistances on wire and creates weak point. Buy tools: Wire strippers at Amazon Linesman pliers Pro linesman plier Needle nose pliers End cutting nippers at Amazon |
 Weather resistant plastic box for outdoor extension cord connections, Christmas lights, outdoor power strip etc . Not for connecting wires with wire nuts®, or in-wall wiring, but can be used indoors to organize extension cords, power strips etc. Weather resistant is not weatherproof or watertight. Use enclosures rated IP65 and IP67 for waterproof. Extension cords cannot be used for permanent wiring. Buy: Large-medium-small electric cord box Socketbox Raintight enclosures Water-tight cord lock Resource: Enclosures and boxes |
 |
Buy
from my affiliate links every time/ thanks: Amazon ''As an Amazon Associate I earn from qualifying purchases'' Enter Amazon from any link on my site, fill cart with any item ... purchases pay small commission E-mail: geno03245w@gmail.com My response might end up in spam folder, check email folders Waterheatertimer on Twitter Message thru facebook |
