Search
sitemap button
Search using google with ads 
  
 Tweet button  
How to twist electric wire together

Applies to residential applications where twist-on wire connector is used
Resource: safe electric wiring

Wire size
Use only 600 volt wire.
Lamp cord, extension cords are not rated 600 volt.
Use copper wire only. Aluminum wire is fire risk and should be avoided or installed by professional.
30 amp breaker use 10 gauge /
120-240 volt 30 amp outlet can be installed on 30 amp breaker only/ use 10 gauge wire ... cannot be connected to 15-20-40 amp breaker.

Orange/ #10 gauge wire, with ground ... 30 amp capacity. Safe maximum: 30 x 80% = 24 amps.
Buy:
10-2 gauge/ 30 amp
10-3/ 30 amp
Southwire electric tools
Yellow 12 gauge 20 amp
120 volt 20 amp outlet can be installed on 20 amp breaker, but not 15 amp breaker/ use 12 ga wire.
... cannot be connected to 30-40 amp breaker. 1

Yellow/ #12 gauge wire, with ground ... 20 amp capacity. Safe maximum 16 amps.
Buy:
12-2 gauge/ 20 amp
12-3/ 20 amp

NMB is house wiring
UF is underground
50-60 amp breaker use 6 gauge /
240 volt 50 outlet can be installed on 50 amp breaker only
6-2 wire
Buy:
6-2 wire
Southwire electric tools
NMB is house wiring
UF is underground
40-50 amp breaker use 8 gauge /
240 volt 40 amp outlet can be installed on 40 or 50 amp breaker only
6-2 wire
Buy:
8-2 wire
Southwire electric tools
NMB is house wiring
UF is underground

Protect wiring from damage
Use nipper instead of pliers or screwdriver for removing staples (and nails). Do not damage cable or wires inside cable.

-Code says: Cable SHALL BE secured without damage to the outer covering. NEC sec. 336-15
Buy
End cutting nippers at Amazon
Southwire armored cable cutter
Electrical tools must be insulated.
Always best to disconnect power, but insulation failure, lack of proper grounding, grounded neutral, lack of GFCI, out-of-code wiring, generator operating without transfer switch, and other problems still pose a risk to anyone working on electric power ... even when breaker is off.

Buy:
Electrician tools kits
KLEIN TOOLS
Tools kits
IRWIN tools
KNIPEX

Telephone cable knife
Low Voltage Mounting Bracket for Telephone

Multimeter
Test for breaks in wire/ Test for voltage
Most appliance require 80% rated voltage to function correctly
Buy
Analog multimeter
Multimeters at Amazon
Klein multimeter
Electric testers at Amazon
Clampmeter for testing amp flow on line
Resource:
How to test and replace element
How to test thermocouple
Element tests for 120 volts
How to test wire

Safety when testing wires:
Never touch wet or previously flooded appliance.
Never stand on wet surface when working on electric.
Never stand on bare soil, put down dry boards.
Tape tester leads to wood sticks to keep hands away from power.
Use non-contact voltage tester before touching wires.
Never touch or lean into any made of metal.
Remove metal objects from pockets.
Do not use oxygen or fuel accelerants in same room as electrical repairs

Resource:
Basic house wiring

how to twist electric wires Do not solder solid copper wires together
Amperage on wire is heat, and can melt solder causing failed connection, and fire hazard.
Twist wires together very tight.
Twist connector very tight.
twist two electric wires
Always best to twist wires .... but
.... solid copper wires can be connected without twisting...
Strip wires back to same length
Use correct wire connector so it grabs both wires and covers all bare copper.
Twist connector very tight.

However....
a) Twisting gives permanence to connection.
b) In high amperage usage, the wire connector can fail.
c) Electricians twist wires
connect stranded wire and solid wire How to connect stranded wire and solid wire
If stranded wire is thinner than solid:
Strip back stranded wire so there is more copper visible than solid wire.
Wrap stranded wire around solid copper.
Leave solid wire straight.
When connecting two solids and one stranded: twist solids together first, then wrap stranded wire around solids.
Apply wire connector very tight.
Pull stranded wire to make sure it is tight.
If stranded wire is same diameter as solid:
Cut off both same length
Don't twist together, cover with wire connector.
Twisted wire 1) Strip stranded wire longer
2) Wrap stranded around the solid wire
3) Twist wire connector over both wires
4) Twist wire connector very tight
5) Pull stranded wire and make sure it will not come loose

Silver-colored stranded wire shown in image is steel and not aluminum. Steel stranded wire is available on some small electrical devices to save higher cost of using stranded copper wire.
Never use aluminum wire. Residential codes do not allow aluminum wiring.
Aluminum wire is a valid conductor used for power lines, but connections require compression fittings and devices that are rated for AL.
Improper use of aluminum inside a home is a fire hazard. Must use switches and outlets rated for AL.
Connecting aluminum and copper using ordinary wire connector instead of specified compression fitting is fire hazard since the aluminum expands when heated by amperage. The expansion and contraction of wires loosens connection, creating gaps for arcing that causes more overheating, that begins to melt the connection, eventually failing.
 
Look inside wire connector and see steel spring.
Screw on wire connector and steel spring cuts into soft copper wire.
Tighter you screw wire connector, the stronger the steel spring holds the wires together.
  
Twist connector very tight.
Different size and types (solid and stranded) can be joined under same wire connector as shown.
If one wire is smaller there is risk it can pull loose.

The main safety issue is 'can any of the wires be pulled loose after connector is tightened?'
Pull on them firmly after connector is applied. Check it for sure.

The small wire can be wrapped or twisted together with one of the larger wires.
DO NOT SOLDER connections
Twist wire connector VERY tight
Add black tape to hold the wires together if needed ... this helps hold in place both while connector is being installed, and after connector is finished.
It is safe to leave black tape holding the wires.

Resource:
Safe electric wiring


Solid copper wire only

Insdulation under screw plate
Larger image
Both wires MUST be same gauge
Straighten each wire
Tighten screw very tight against copper wire

Larger image

Connect stranded and solid with wire connector and run jumper to screw plate.
See example image

Household NM-B Wires are color-coded so inspectors/ electricians can easily identify which wire is used during construction
Match wire size and breaker amp rating
If your home was wired by professional electrician who pulled permits, then circuit breaker and wire size will match. If manufactured home or travel trailer has not been altered by homeowner then breaker and wire size will match.

If breaker is oversized for wire... fire danger
Breaker can let too much electricity travel through the wire. Wire can overheat and cause fire.
Call electrician if you suspect wiring is not correct,
Absolute electrocution danger when removing cover off main panel. More information below.
Main breaker terminals are still Hot when main breaker is turned off.

Buy:
Wire wire at Amazon
Resource:
correct wire and breaker size
How to replace circuit breaker
Electricity leaves power plant -What is 3-phase electric: power plant to end user

-Basic house wiring




Buy
Tools
Milwaukee
DEWALT
Black and Decker
Stanley
SKIL
Makita
Porter-Cable
Bosch

Irwin Hand tools
Klein hand tools
Fluke electrical testing
Dremel hobby tools

Campbell Hausfeld air powered
Tekton automotive

Powerbuilt automotive
Saws and saw blades

Buy from my affiliate links every time/ thanks:
Amazon
''As an Amazon Associate I earn from qualifying purchases''
Enter Amazon from any link on my site, fill cart with any item ... purchases pay small commission

E-mail: geno03245w@gmail.com
My response might end up in spam folder, check email folders
Waterheatertimer on Twitter
Message thru facebook