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Toggle
between water
heater and car charger Choose one 240 volt
30 amp load or choose the other 30 amp load, but not both at same time.
Add another 240 volt circuit Toggle
between 30 amp water heater or 30 amp car charger
Toggle between 30 amp clothes dryer or car charger Toggle between clothes dryer or water heater Toggle between car charger and 240 volt motor/ pump as long as breaker is 30 amp and wire is 10 gauge. Resource:
safe electric wiring
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Use only 600 volt wire. Lamp cord, extension cords are not rated 600 volt. Use copper wire only. Aluminum wire is fire risk and should be avoided or installed by professional. 30 amp breaker use 10 gauge / 120-240 volt 30 amp outlet can be installed on 30 amp breaker only/ use 10 gauge wire ... cannot be connected to 15-20-40 amp breaker. Orange/ #10 gauge wire, with ground ... 30 amp capacity. Safe maximum: 30 x 80% = 24 amps. Buy: 10-2 gauge/ 30 amp 10-3/ 30 amp Southwire electric tools |
Yellow
12 gauge 20 amp 120 volt 20 amp outlet can be installed on 20 amp breaker, but not 15 amp breaker/ use 12 ga wire. ... cannot be connected to 30-40 amp breaker. 1 Yellow/ #12 gauge wire, with ground ... 20 amp capacity. Safe maximum 16 amps. Buy: 12-2 gauge/ 20 amp 12-3/ 20 amp NMB is house wiring UF is underground Rolls of stranded wire HOOK UP Wires |
Multimeters Voltage is tested across two separate wires. Ohms or resistance is tested across both ends of same wire. Amperage is tested along one or two points on same wire. Buy: Analog multimeter Multimeters at Amazon Klein multimeter Electric testers at Amazon Clampmeter for testing amp flow on line |
Electrical tools must be insulated. Always best to disconnect power, but insulation failure, lack of proper grounding, grounded neutral, lack of GFCI, out-of-code wiring, generator operating without transfer switch, and other problems still pose a risk to anyone working on electric power ... even when breaker is off. Buy: Electrician tools kits KLEIN TOOLS Tools kits IRWIN tools KNIPEX Telephone cable knife Low Voltage Mounting Bracket for Telephone |
Protect wiring from damage Use nipper instead of pliers or screwdriver for removing staples (and nails). Do not damage cable or wires inside cable. -Code says: Cable SHALL BE secured without damage to the outer covering. NEC sec. 336-15 Buy End cutting nippers at Amazon |
Electrically insulated tools When removing insulation from wire, do NOT score or put cuts on surface of copper wire. Doing so increases resistance and heat on wire and creates possible weak point. Buy tools: KLEIN TOOLS Wire strippers at Amazon Electric Wire Stripping Machine Linesman pliers Utility knife at Amazon |
Single-pole/ or 3-way switches/ rated 30 amp/ safe max 24 amp Buy: 30 amp 3-way switch Other type switches 30 amp 2-pole 30 amp industrial Leviton 3033 30 amp motor switch 40 amp DP motor 30 amp DPDT |
See
larger Toggle car charger using 30 amp 3-way switch: Buy: 30 amp 3-way switch Car charge station Incoming 240 volt line from breaker has 2 hot wires.... one hot wire (white wire) runs to both the charge station and the water heater ... connect the second hot wire (black wire) to the common terminal or different-colored screw on 3 way switch. Second wire to water heater connects to one of the other screws, and second wire to charge station connects to remaining screw. Generally best to hook wire around screw terminal, or at least get a bend on it, so it is less likely to pull loose. Insert wire on left side of screw so tightening screw pulls wire in, and doesn't push wire out. Tighten screw very tight using correct size screwdriver. Undersized screwdriver can cause a loose connection. All connections must be made inside electrically-rated enclosure (box) that is make to fit a switch. Enclosure must have a cover installed. Metal enclosure must be grounded, plastic box does not need ground. All devices and loads must be grounded. Wires, cables, boxes must be attached to structure. Buy: Deep switch box Note all switches have a volt and amp rating embossed in the metal or plastic part of switch. Single-pole and 3-way 30 amp switches are rated 120-277 volt. So these 30 amp switches work with 120, 208, 240, 277 volt. All double-pole switches are rated 240 volt, including 30 amp double pole. This mean it can be used on 120-208-240 volt. 30 amp switches can be used on 15-20-30 amp circuit, but not 40-50 amp circuit. Builder grade 15 amp switches that are rated 120 volt can only be used for 120 volt. Not for 240 or other voltage. 15 amp switches can be used on 15 or 20 amp circuit, but cannot control 30 amp load. |
NM-B wire
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Applies
to all electrical installations Match wire size and breaker amp rating If breaker is oversized for wire... fire danger Breaker can let the voltage push too much amperage (current of electrons) through the matrix (atomic structure) of the wire. The natural resistance of the copper wire creates a 'friction' that overheats the wire and causes fire. Household NM-B Wires 14 thru 10 gauge are color-coded so inspectors/ electricians can easily identify which wire is used during construction Safe maximum of amp draw on a breaker is 80% rated value of breaker. Look at label on each load (TV, refrigerator, box fan etc). Add up total watt load on circuit. Divide the watts by the voltage on line = amps. Use 600 volt solid copper wire only Do not use aluminum wire Do not use extension cord for permanent household wiring Extension cords are used for connectors and plugs only. Read about extension cord code |
Toggle between 30 amp loads using 40 amp timer |
Toggle between water heater and car charger using 40 amp timer or 30 amp wifi or zwave shown above Buy: GM40AV 120-208-240-277V GM40AVQ w/ back-up battery Tork TU series DPDT/ 120-277V timer Tork TU series DPDT/ 120-277V 30 amp 3 way switch Buy: Eaton At Amazon Pass & Seymour Car charger L-blade Adapter: 3 prong dryer plug to electric car |
Larger image Toggle between 30 amp Loads Sometimes there are not enough circuit breakers for new 240 volt 3 HP irrigation pump, or above ground swimming pool pump, or water well pump ... or a temporary drainage pump etc ... or even a second water heater. Timers shown below are rated 40 amp. Use the 40 amp timer to toggle between 240 volt loads, and set timer to schedule irrigation pump. When pump is off, the water heater receives power. 240Volt circuit can be cut off by turning off one Hot wire (as illustrated), or two Hot wires. Using 1 Hot wire is convenient, and preserves the second set of contact point, or frees them up to control another load ... but 1 Hot might be against local code for irrigation pumps. Put water heater on NC normally open terminal, so water heater is ON when pump is Off. Same can be accomplished using 30 amp 3-way switch Buy: DEWENWILS brand wifi Wifi power switch Leviton 3033-2 3-way switch Leviton 3-way 30 amp switch Pass and Seymour 30 amp 3-way switch Resource How to wire 240Volt outlets Motor resources Not enough circuit breakers |
Toggle between loads using home automation and open frame relay |
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Larger image Toggle between car charger and water heater or pump, or any 240 volt load. Use any 15 amp timer, home automation switch or module or outlet ... or ordinary 15 amp single-pole toggle switch. Switch or timer or automation turns the relay on or off. When relay is on, then the NO terminal sends power to car charger. When relay is off, the NC contact sends power to pump, motor, water heater etc |
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Buy
from my affiliate links Magnecraft box and cover Magnecraft w199 relays Siemens power relays Schneider W199 relay Programmable timers Zwave contactor wifi contactor WiFi contactor Resource: Magnecraft wiring |
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Enclosure for open frame relay Contactor, open-frame relay, and small relay with base will fit into Intermatic metal and plastic enclosures. Buy 2T511GA outdoor metal enclosure gray 2T2502GA outdoor plastic enclosure beige 120Volt coil contactor 40 amp 240Volt coil contactor Resources: Contactors and relays Intermatic and Grasslin enclosures Electric code for enclosures Metal enclosure must be grounded. The Intermatic enclosures shown have built in ground connection (seen inside box at bottom) Buy: 100 pack ground screws 8-32 tap Tap handle |
6x6x4 enclosure or pull box for open frame relay Relay installed inside enclosure 120 volt connected to z-wave switch located on wall next to doorbell transformer (a good source for getting electric power), the z-wave switch controls 120 volt coil on relay, the relay toggles 240 volt between water heater and any 240 volt load. Wired with 240 volt indicator light Buy: 6x6x4 Metal box: has knock-outs for 1/2 and 3/4" ... must drill small holes for bolts to hold the relay, tap the threaded holes for 10-32 ground screw, metal box must be grounded. Indoor 6x6x4 metal pull box with cover /Raco Indoor 6x6x4 pull box / Wiegman Indoor 6x6x4 pull box / Hoffman Indoor/ hinged door 10x10 x 6 / Bud Industries Indoor / hinged door/ 6x8x4 box / Bud Industries Bud industries boxes Pull boxes Altelix enclosures Polycarbonate enclosures Buy Tap and handle to cut threads for bolts Tap wrench 100 pack ground screws |
WiFi or Zwave contactor | |
Wifi/ Zwave 30 amp WiFi contactor Auto detect voltage/ 120, 208, 240, 277 volt WiOn contactor connects to app on phone Buy DEWENWILS brand wifi Wifi power switch GE z-wave contactor Resources: How to wire Wifi contactorr How to wire zwave contactor GE z-wave manual |
Wiring tips | |
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Both wires MUST be same gauge Straighten each wire If wire is corroded or overheated, clean the end with sandpaper and wipe with cloth. If wire has been melted, cut back and reattach, or replace wire. Tighten screw very tight against copper wire |
Use wire connector Use push-on wire connectors |
3 wires/ or different gauge wires
Join wires with wire connector or push-on connector Run jumper to screw terminal. Buy: Red 3P connector (shown) for 10-14 gauge wire Connector assortment Resource: How to select and install wire connector |
Fire safety/ Do not put stranded
wire under screw plate Do not install stranded wire under screw. Problem1: picture shows 2 different gauge wires under screw plate Problem2: Stranded wire will expand and contract and come loose under screw plate, even if it is the only wire under the screw plate Attach stranded wire and solid wire with wire connector, and run solid copper jumper wire to screw terminal Take photo of wires before starting. Resources: Timer caught fire Load ratings for Intermatic timers/ pdf |
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Buy
from my affiliate links every time/ thanks: Amazon ''As an Amazon Associate I earn from qualifying purchases'' Enter Amazon from any link on my site, fill cart with any item ... purchases pay small commission E-mail: geno03245w@gmail.com My response might end up in spam folder, check email folders Waterheatertimer on Twitter Message thru facebook |