Landscape timber project
April-May 08
This
project was done, not knowing that the timbers were no longer treated
wood ... so the whole project ... money and labor ... was a waste. In
2012-3, I tore out the timbers and replaced culverts with genuine
treated 4x4s and 4x6s.
I
scoundreled the 4x6 off a fallen sign out by the freeway, plus took the
plywood to make a storage cabinet for tools and another for my water
heater.
Earlier this year I did the attic insulation project > that
project still needs the final touches
The insulation project followed on the heels of the new AC unit
Our electric bills dropped to 108 per month following the new unit
Offsetting that was the property tax valuation increasing by $30,000 to
$150,000
It could be worse > if we had that detached garage and covered
walkway, our house might be appraised at $250,000 from looks alone
> the way it is now, our house looks tiny.
The new AC unit followed on the heels of the termite project >
the termites required remodeling Holly’s office which remains
unfinished and lacking the final coat of paint > I’m waiting
because I don’t want to put everything back before inspecting for
termites again
The landscape timber project had been looming for a few years >
it was obvious that the timbers were rotted > I replaced a few
of them in 2001, but now they were visibly falling into crumbles
One night several months ago, a man stopped by looking for a friend
> I directed him to drive up the other street > he backed
out and drove off the culvert edge > his truck was hanging over
the culvert and the axle was pinned on the landscape timbers over the
culvert > after a few tries, we got Chad to come over with his
big truck and tow chain > Chad pulled the truck off my culvert
but the timbers came out too > the timbers were rotted beyond
repair
The truck-on-the-culvert caused the landscape timber project to become
front-burner.
It had just rained a day or two before and the ground was soft. I went
to Lowes and bought a few timbers. That day I removed the remaining
culvert pieces and began.
I rounded up all the tools. Sledge hammer, vice grips, hammer, drill
and bits, shovel, rake, hoe, extension cord.
The first three pieces went in and by chance alone they came out level.
I drove the long pieces of re-bar straight down.
The next day on the project was a Sunday. I didn’t work very many
consecutive days because of concern for my health. I put the top piece
over the culvert and drove two long re-bar in at angles to complete the
culvert. Next I ran the first piece starting up the driveway.
I used the shovel and a 4x4 fulcrum to remove each timber and then I
used the vice grips to twist out the old re-bar spikes. The old spikes
were still in good condition, so I used them on the new timbers.
I went back to Lowes for more timbers > they were 1.97 each
> they are usually 3.50 – 4.00 each > after realizing
that I received a sale price, I returned quickly with my trailer and
bought all the timbers needed for the project. (before the project was
complete, the timbers had gone up in price again)
The next work day was later in the week. I laid 4 timbers and then went
and laid down.
To make the timbers level and get them up out of the holes that the old
ones laid in, I used 2x4’s at the ends of each timber. This raised them
up and hopefully will extend their lifespan.
The next work day, I laid 4 timbers again. But then I looked at the
project and told myself that 4-per-day would cause me to end the
project before it was complete. I steeled myself and decided I would
lay 10 timbers each time out. So instead of stopping at four, I went
ahead and finished the long side of the driveway PLUS the three pieces
on the opposite side nearest to the hose. I was elated with my progress.
The next work day, I started at the tree nearest to the hose-corner of
the house. I began laying the circle and did 5 timbers almost around to
the other tree. I also laid the three pieces between the front porch
and my usual parking spot. I didn’t quite make the 10-piece minimum,
but I was happy with the progress.
I had been connecting the trailer each work-day because the new timbers
and several hand tools were stored there. This was adding an extra step
and was a deterrent for ‘starting.’ I decided to load timbers directly
in my van and then lay them out in place ahead of the work-day. I
decided also to keep all the tools in the back of the van. This made
‘starting’ more spontaneous and less of a psychological burden.
The first day, I used the electric chain saw to cut the timbers. I also
tried the 8” chop box. It turned out that the regular power saw was
faster, more mobile and easier. I took the chain saw back to the barn.
The one good thing is that I fixed the chop saw so it would open
all-the-way as it did when it was new.
Each new timber has two straight ends. To make a curved shape from
several timbers, the ends have to be cut at an angle to make a
professional-looking joint. When the original timbers were laid in
1992, we made joints by keeping one end straight and cutting an angle
on the end of the joining piece. This meant that only one end on each
timber had to be cut. I decided to use the same labor-saving technique
on the new timbers.
Where the two timbers joined, I drove nails to hold the joint together.
The first timber was spiked into the ground, but the second timber lay
loose until I could nail the joint together. To keep the loose timber
in place while driving nails, I butted a 4x4 or short timber cut-off
next to the loose joint. I stepped on the 4x4 while driving nails and
my weight kept the joint together while the nail was driven.
The next work-day began at the front porch. I pulled up 5 consecutive
timbers and installed the new ones. This put me almost half way to the
last culvert. Moving to the inner circle, I replaced 4 more. Again I
fell short of the 10-piece minimum, but it was a good go.
I changed tactics over the next few work days. I pulled up all the old
timbers ahead of replacement. Before I had been pulling up a timber and
then replacing it. This pull-replace technique caused so many steps
that it slowed progress. Next I pulled up the stakes ahead of
replacement. These were little steps that avoided a full-afternoon of
timber replacement. Maybe I was resting, but still wanted to move
forward.
One evening after dark, I went out to the remaining culvert and removed
the timbers. I was expecting a big fight getting them out, but they
were plenty rotted. All that was left were the long lengths of re-bar.
The next work-day I took a plastic tray out to the culvert. I held the
tray at the bottom and then used the shovel to cut down the sides. The
loose gravel fell into the tray which I then dumped on the driveway
overlooking the culvert. Doing this cleared the way for the first
timbers.
I needed to pull out the long re-bar. Fortunately one of the old
timbers was still in good shape PLUS it had a hole drilled too big for
the re-bar. I slipped this hole over the long re-bar that was stuck in
the ground. I pushed the timber down over the rebar as far as it would
go and then clamped the re-bar with the vice grips. The vice grips held
the re-bar firmly while I use the long timber as a lever for pulling
out the re-bar. It worked great. After re-setting the vice grips
several time, the full 4-foot lengths of rebar came out. That was the
end of that work day > no timbers laid but progress made.
Around this time, I decided to use real treated 4x4s for the bottom of
the culvert. I calculated that the next time the culvert needed
replacement I would be too old to undertake a full project. I needed
real treated wood on the bottom. It’s too bad I didn’t decide this when
replacing the first culvert a few weeks earlier, but at least one
culvert will good for a lifetime.
In the trailer I had a painted 4x4 which had been part of a sign lying
along the road. I sanded the paint off one side and used that 4x4 for
the bottom piece on the culvert. This time I put the level on it. The
first spike cause the 4x4 to tip out away from level. Before driving
the next spike, I had to make that 4x4 right. I drilled a hole in the
side of the 4x4 and inserted a re-bar. Then I used a short landscape
timber to push up the 4x4 and make it level. Next I drove the second
spike which held good and the first culvert piece was in. That was the
end of that work day > not much accomplished, but it was a
necessary step.
I bought 2 long 4x4s from Lowes. Later I had to go back and get treated
2x4s too.
The next work day I excavated for the 4x4’s and discovered that a 4x4
and 2x4 would come out the right height. Another day passed. Now I was
ready to complete the culvert.
With all the boards present, I cut the pieces and drilled for the long
spikes. Earlier I bought a 20’ section of 3/8” re-bar and cut 4 lengths
to use as my culvert spikes. I drove two spikes straight down and two
more at angles.
After getting the 4x4s situated, I backfilled with big rocks and pieces
of asphalt. I used the big pieces on the bottom so the smaller pieces
wouldn’t fall out into the ditch below.
The culvert was finished but before quitting for the day, I ran the
first timber over into the yard. I laid it on top of 4x4’s. Next I
pulled up the last remaining old timbers and pulled out a few more
spikes.
The next day I hooked up the trailer and loaded all the old timbers.
For some reason those old timbers laying around in the driveway were a
psychological barrier to completing the job. Anyway I loaded them all
on board. It rained a tiny bit the night before so I decided this was a
good time to burn them off.
I pulled out to the burn pile and got the fire started. I figured it
would take 3-4 days to unload the trailer full of timbers into the
fire. I was wrong. The fire burned through those timbers fast. within a
few hours, all the timbers were ablaze and the burn pile got smaller by
the minute as the fire consumed those rotted boards. By nighfall,
incredulously, the full count of 50 timbers were reduced to red embers.
Gene Haynes